Experimental comparison of flow boiling heat transfer in smooth and microfin tubes using R134a, R1234yf, and R513A

Addressing the urgent need for environmentally sustainable and efficient refrigeration systems, this study investigates the performance of low-GWP refrigerants R1234yf and R513A in comparison to the high-GWP refrigerant R134a, focusing on the heat transfer coefficient (HTC) and pressure drop during flow boiling in smooth and microfin tubes. The experimental setup involves tubes with a 6.14 mm internal diameter and 500 mm length. Data were collected across a broad range of operating conditions, including mass fluxes from 170 to 495 kg/m² s, heat fluxes from 10 to 40 kW/m², saturation temperatures of 15 °C and 25 °C, and vapor qualities from 0.15 to 1.0. In a specific case with a mass flux of 170 kg/m² s, heat flux of 23 kW/m², and a saturation temperature of 15 °C, the results indicate that the microfin tube achieves an HTC enhancement of up to 64 % compared to smooth tubes. However, R134a exhibits a higher HTC than R1234yf and R513A, approximately 5 % and 3 % higher, respectively. In contrast, R134a presents a higher pressure drop than R1234yf by about 8 %. While the pressure drop for R134a is slightly higher than R513A in the smooth tube, the microfin tube shows similar trends but more pronounced differences. This study comprehensively explores microfin tube performance with these refrigerants, offering critical insights for designing advanced refrigeration systems that balance environmental responsibility with energy efficiency. These findings were validated against predicted correlations, showing good agreement.