Pyrolysis of hyphaene thebaica shell over ceramic tile dust-derived catalysts and assessment of the produced bio-oil

The purpose of this study is to demonstrate the potential of ceramic tile dust (CTD)-derived ZSM-5 zeolite (CZ) and its monodispersed composite with metal oxides (MgO and Fe₂O₃) in the catalytic pyrolysis of hyphaene thebaica shell (HTS). The HTS was pyrolysed in a Fixed-bed reactor at 400–600 °C, and 100–300 mL/min N₂ flowrate. The maximum bio-oil production of 32 % was obtained at 500 °C and 150 mL/min N₂ flowrate, with bio-oils containing 50 % acid and octadecenoic acids, as well as esters, phenols, aldehydes, ketones, ethers, aromatics, and hydrocarbons. A carboxymethyl cellulose templating agent was employed for the mesoporous zeolite synthesis from CTD. This resulted in the mesoporous zeolite with a predominant ZSM-5 crystal phase, exhibiting pore diameters ranging from 1.8-6 nm, 229 m²/g surface area and 1145 μmol/g total acidity. The catalytic pyrolysis of HTS was conducted using the ZSM-5 zeolite (CZ) and metal-oxide (MgO, Fe₂O₃, and Fe₂O₃/FeO) modified CZ, as monodispersed composite catalysts. Under best thermal pyrolysis conditions, CZ-Fe₂O₃, CZ-MgO, and CZ-Fe₂O₃/MgO demonstrated 22–23 % bio-oil yields. Notably, the CZ-Fe₂O₃/MgO catalyst exhibited the highest hydrocarbon yield at 16 %, while the CZ-MgO favoured the production of phenolics, esters, and alcohols. CZ-MgO also displayed the highest coking level at 7.5 %, indicating faster deactivation than the other catalysts. The synthesised catalysts exhibited remarkable catalytic activity, resulting in a notable improvement in the quality of bio-oils obtained from the intermediate pyrolysis of hyphaene thebaica shells in a fixed-bed reactor.