Generating nano/microliter droplets with on-demand repetition rates by femtosecond filament-fabricated superhydrophobic bevel needle nozzles

Nano- and micro-droplets provide a platform for microanalysis of a variety of biochemical reactions with less consumption of reagents and large-extent elimination of cross-contamination, but stable generation of such monodisperse droplets with an on-demand size and repetition rate should be first established. Here, we present a simple and robust approach to generate nano/microliter (nL/μL) droplets with predetermined size and repetition rate by using femtosecond laser filament-fabricated stainless bevel needle nozzles (BNNs). We demonstrate that hierarchically heterogeneous micro/nanostructures can be directly formed on both the inner and outer surfaces of BNNs by femtosecond laser filament processing, and that after a heat treatment the fabricated BNNs show an excellent superhydrophobic property with the water contact angle of ∼160° and the rolling-off angle of ∼0.4°. With the superhydrophobic BNNs (19–27 gauge), we produce monodisperse water droplets (2.5 μL–87 nL) with nearly the same sizes as the needle diameters, and dispense them repeatedly with on-demand repetition rates from sub-1 Hz to more than 100 Hz over several orders of the flow rate. The results provide a new way for generating microdroplets on demand for various droplet-based applications.