Investigation of the potential of in-line particle concentration measurements in gas particle separation processes by using low-cost particulate matter sensors

In addition to the costly laboratory-based particle measurement devices, low-cost particulate matter sensors for ambient air quality measurements can also be employed for the detection of PM in gas cleaning devices. The ability to spatially resolve the actual level of particle number concentration with high temporal resolution within a gas-particle separation process is of significant value for process monitoring and control. The quantitative reliability of the measurement data from low-cost particulate matter sensors remains uncertain when the particle concentrations in the apparatus exceed the upper measurement limit of the sensors, whether temporarily or permanently. This study examines the potential of low-cost particulate matter sensors for in-line particle concentration measurements in gas-particle separation processes. The measurement performance of the low-cost particulate matter sensors is initially examined under idealised conditions in a dust chamber. This is done in order to quantify the deviations of the low-cost particulate matter sensors in comparison to a state-of-the-art precision laboratory high-cost sensor. Subsequently, both sensor types are installed at a wet separator test facility, following the quantification of their respective measurement performances. The low-cost particulate matter sensors are capable of measuring particle number concentration above their specified limit (up to $\approx \text{6.1}\times \text{10}{}^4\text{cm}{}^{\mathrm{-3}}$), depending on the measurement conditions. By applying a 3rd polynomial correction function, obtained from the initial quantification measurement, the low-cost particulate matter sensors are able to reproduce the particle number concentration measured by the high-cost sensor. Furthermore, the low-cost particulate matter sensors are capable of reproducing short-term fluctuations in the particle number concentration.