Performance analysis of a novel gas-liquid separator with industrial application

This paper presents a novel gas-liquid separator characterized by its distinctive geometric design, capable of handling different volume fractions and mass flow rates. The separator's performance is comprehensively assessed across various gas volume fractions, bubble sizes, and mass flow rate fluctuations. The study reveals that variations in vapor volume fraction substantially affect both separation efficiency and pressure loss. An increase in vapor volume fraction from 0.1 to 0.5 leads to a 25% reduction in separation efficiency and a 3.3-fold decrease in pressure loss. In contrast, changes in mass flow rate exert a relatively minor influence on separation efficiency. Specifically, increasing the mass flow rate from 15 to 30 kg/s results in a mere 4% decrease in separation efficiency, whereas pressure loss increases by a factor of 3.2.

Additionally, a reduction in bubble size from 1000 µm to 200 µm causes a 33% increase in pressure loss and a 14% decrease in separation efficiency. The incorporation of a meshpad in this design promotes the formation of a forced vortex, thereby enhancing the separation process.