Delamination analysis of the epoxy impregnated REBCO racetrack coil under thermal stress based on a 3D model

Superconducting coils made of Rare-Earth-Barium-Copper-Oxide (REBCO) coated conductor (CC) exhibit superior electromagnetic performance. Employing epoxy impregnation can improve the structural integrity of the superconducting coils. However, the delamination behavior is observed in the epoxy impregnated REBCO coil when the environment temperature cool from the room temperature to 77 K. In previous studies, there is a few researches on the delamination and mechanical behavior of the epoxy impregnated racetrack coil. Therefore, this study proposes a three-dimensional (3D) mechanical-thermal model which incorporates the cohesive zone material (CZM) to investigate the delamination mechanisms in epoxy impregnated REBCO racetrack coils during cooling. We found that the coil experienced a higher tensile radial stress at the semicircular part than the straight part during the cooling process. This leads to that the delamination area tends to appear initially in the semicircular part with large tensile radial stress. And the stress concentration generated at the edge of the delamination area in the semicircular part can cause the extension of the edge of the delamination area to the straight part. In addition, the influences of the thermal expansion coefficient (CTE) of the mandrel and overband on the coil delamination behavior are studied in this paper. It is found that the radial stress, the initial position of the delamination, and the degree of delamination are affected by the CTE of the mandrel and overband. And the delamination of the coil can be avoided by reducing the tensile radial stress of the coil through reducing the CTE of the mandrel or increasing the CTE of the overband. And the prevention of the delamination in the semicircular part can obviously avoid the occurrence of the delamination in the straight part of the racetrack coil.