Facile and effective construction of superhydrophobic, multi-functional and durable coatings on steel structure

Nowadays, steel is one of the most significant materials in industry and daily life. Unfortunately, the defects of steel structures such as collapse at high temperature, poor corrosion resistance, and bad surface functionality have severely restricted their further application. Applying functional coatings for steel structures is considered the effective strategy for settling theses disadvantages. Inspired by nature, eco-friendly, superhydrophobic, and multifunctional-integrated coatings were fabricated on steel via one-step spraying strategy in this paper. Along with silicon dioxide (SiO₂) nanoparticles and epoxy resin/silicone resin (EP/SR), the coatings are jointly constituted by hydrophobic flame retardants (M-ALHP@ZIF-8) prepared via multi-stage modification. Due to the formation of micro/nano-scaled rough structure with low surface energy, the water contact angle (WCA) and water sliding angle (WSA) of as-prepared coatings can reach 162.4° ± 1.2° and 2.8° ± 0.4°. The water repellency with low water adhesion can endow the surface of steel with excellent self-cleaning, anti-fouling, and long-lasting anti-corrosion ability. Additionally, the superhydrophobic coatings have displayed good mechanical robustness, chemical stability and weather resistance, which can exhibit certain actual values. Accorded with Zn-catalyzed charring effect of flame retardants, as-prepared coatings have possessed outstanding fire protection capacity with the lowest backside temperature of 181 °C after 1 h fire impact tests. Consequently, this work has provided a facile and effective route for synchronously tackling the key challenges of poor fire protection and surface functionality for steel structures, which will be expected to pave the wide pathway for constructing multifunctional coatings in more fields.