Slippery hydrogel surface on PTFE hollow fiber membranes for sustainable emulsion separation†

Establishing an efficient and sustainable membrane module is of great significance for practical oil/water emulsion separation. Superwetting membranes have been extensively studied but cannot meet long lasting separation owing to inevitable membrane fouling. Herein, we constructed a hydrogel-mediated slippery surface on polytetrafluoroethylene (PTFE) hollow fibers and then designed a flexible and swing hollow fiber membrane module inspired by fish gill respiration, which achieved sustainable emulsion separation. A vinyl silane-crosslinked polyvinylpyrrolidone (PVP) hydrogel was interpenetrated with nano-fibrils of the PTFE hollow fibers, thus facilitating fast water permeance while resisting oil intrusion. Liquid-like polydimethylsiloxane (PDMS) brushes were then grafted to promote oil aggregation-release from the membrane surface. Owing to the heterogeneous surface and gill-like structure, the designed PTFE hollow fiber membrane module could separate emulsion in a long-term filtration process, maintaining a high water permeability of 500 L m⁻² h⁻¹ bar⁻¹ with a separation efficiency of over 99.9% for 5000 min. This novel technique shows its great potential to realize practical emulsion separation by solving the persistent problem of membrane fouling and permeance decay.