Growth orientation control in rapid solid-state crystal growth of (K,Na)NbO3 single crystals using plate-like NaNbO3 single crystal particles

The rolling-extended orientation technique and plate-like NaNbO3 (NN) single crystal particles prepared by a single-step molten salt synthesis, both of which have been developed to fabricate (K, Na)NbO3 (KNN) textured ceramics, were utilized to control the growth orientation of KNN single crystals synthesized by a rapid solid-stated crystal growth (RSSCG) method. As the seed crystals, two kinds of NN single crystal particles were synthesized using pure NaCl and KCl-NaCl mixed molten salts. Plate-like KNN single crystals of about 1 cm squares with the upper and lower faces almost parallel to the (100) (001) planes were obtained with a probability exceeding 50% when NN single crystal particles were synthesized from mixed salts and were subsequently thermal-treated again in Na2CO3-NaCl mixed molten salts under appropriate conditions to remove the Bi element, which is known as the suppression factor of the crystal growth. The average crystal growth rate was 0.6–1.2 mm h−1. Controlling the growth orientation of KNN single crystals produced by the SSCG method using seed crystals other than KTaO3 single crystals was successfully accomplished for the first time.