Fluid depth-dependent biofilm characteristics and their influence on sulfate-reducing bacteria-induced corrosion of carbon steel

This study investigates the response of biofilm characteristics to variations in fluid depth and their influence on the corrosion behavior of carbon steel (C1020) under low-flow fluid conditions, utilizing Desulfovibrio vulgaris. The experiments were conducted in an anaerobic chamber at 30 °C, utilizing modified Baar's medium as the testing medium. The findings reveal that fluid depth significantly impacts biofilm-corrosion product composite formation, with deeper depths promoting thicker and more heterogeneous biofilm-corrosion product layer compared to shallower depths, where a thinner and more uniform biofilm-corrosion product layer is observed. Moreover, the characteristics of initially attached biofilms was verified as the primary factor affecting subsequent corrosion behavior during prolonged exposure. Corrosion analysis reveals that greater fluid depth leads to increased weight loss (91 ± 13.2 mg/cm²) and deeper pit depths (540 ± 69 μm), surpassing those observed in shallower test media (21 ± 2.3 mg/cm² and 105 ± 17 μm) after 28 days of exposure. The corrosion products within the biofilm were predominantly FeS and Fe₃(PO₄)₂·8H₂O. A direct relationship was observed between the thickness of this biofilm-corrosion product layer and the progression of pit depth, suggesting a strong correlation between carbon steel corrosion and biofilm development in limited fluid depths (e.g., 5–15 mm). Furthermore, a significant association between the deepest pits (average) and the number of sessile cells within the biofilm underscores the pivotal role of sessile cell numbers in carbon steel corrosion.