Particle motion characteristics on the rotational flow pneumatic conveying of horizontal-vertical pipeline

In this study, a rotational flow device (rotational blade) is developed and installed in the upstream of the particle inlet with the aim of improving the efficiency and capacity of pneumatic conveying. Firstly, this study analyzed the energy-saving effect of rotational flow based on the pressure drop and power consumption. The results shown that the optimal velocity can be reduced by a maximum of 18.7 % and the power consumption coefficient can be reduced by a maximum of 9.8 %. Furthermore, the distributions of particle concentration, velocity and pulsation velocity are analyzed by using electrical capacitance tomography (ECT) and particle image velocimetry (PIV) system. It is found that the particle velocity and velocity pulsation intensity for rotational flow are higher, and they have the ability to enhance particle suspension. Then, the power spectrum of the particle pulsation velocity shown that the rotational flow exhibited higher peak value at lower frequencies, indicating the particles are not easily deposited at pipe bottom. Finally, the auto-correlation of particle pulsation velocity indicated that the particle motion is more stable and has a longer period at low particle concentrations. The skewness factor and probability density function of particle pulsation velocity indicated that the use of rotational blades makes the particle pulsation velocity to deviate from the Gaussian distribution.