Solar methane pyrolysis in a liquid metal bubble column reactor: Effect of medium type and gas injection configuration

Solar methane pyrolysis in different molten media and reactor configurations was experimented to improve hydrogen production. Pure Sn, Ni_0.18Sn_0.82, Cu_0.45Bi_0.55, and KCl melts were compared at three different temperatures (1030–1130–1230 °C), and no significant difference was observed except for KCl and only at 1230 °C (X_CH4 = 72 % vs. 57 % for pure Sn). This enhanced performance was attributed to possible carbon dispersion in the salt, which probably modified the physical properties and enhanced hydrodynamics. A porous quartz sparger (downward injection) did not significantly enhance the bubbles hydrodynamics, mainly because bubbles were trapped and coalesced below the sintered disc. A custom-made sparger (lateral bubbling) did not either improve conversion due to non-uniform pores. A sparger with an upward injection should be preferred to generate small bubbles with longer residence time. When a solid bed of tungsten carbide particles was placed around the injector, overlaid by molten tin, the conversion was improved even at a relatively low temperature (X_CH4 = 17 % at 1030 °C). The immersed bed likely behaved as a porous device and increased the gas-solid surface contact. Combining particle bed and liquid bubbling system is very promising for further optimization of methane pyrolysis in molten media. The carbon collected above molten metals showed mostly a sheet-like structure with significant metal contamination. In case of KCl, most carbon was entrained with the gas, while the remaining was mixed with KCl in the reactor. The density of KCl is close to that of carbon, which prevented a good separation.