The aging-hardening behavior of short-time in high pressure die casting AlSi9MgMnZn alloy

Short-time aging is an effective industrial technique for enhancing the mechanical properties of high pressure die cast (HPDC) aluminum alloy components. However, the evolution of precipitation behavior during short-time aging of HPDC alloys remains unclear. In this study, the short-time aging behavior of HPDC AlSi9MgMnZn alloy was investigated. The results show that the AlSi9MgMnZn alloy exhibits effective aging-hardening, with an increment in hardness of approximately 30 HV through the optimal short-time aging treatment (aged at 180 °C for 120 minutes). Higher aging temperatures led to reduced peak hardness and rapid over-aging above 220 °C. The microstructure observation indicates that the peak short-time aging promotes the simultaneous precipitation of β″ precipitates, GP zones and nano Si phases. The contribution of different strengthening mechanisms to hardness was estimated, implying that the coexistence of β″ precipitates and GP zones can provide a positive contribution to aging-hardening during short-time aging. Moreover, as the aging temperature increases, the appearance of β′ precipitates reduces the strengthening effect, leading to a decrease in hardness.