填充材料对 GTAW 异种焊缝的影响:铬镍铁合金 718 和奥氏体不锈钢 304L

IF 4.4 3区 工程技术 Q1 ENGINEERING, CIVIL
Niraj Kumar, Prakash Kumar, Chandan Pandey
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引用次数: 0

摘要

本研究阐述了使用三种不同填充材料在铬镍铁合金 718 (IN 718) 和奥氏体不锈钢 (ASS 304L) 之间进行异种气体钨极氩弧焊 (GTAW) 的情况。本研究使用了镍基填料(ERNiCrCoMo-1(IN 617)和 ERNiFeCr-2(IN 718))和奥氏体填料 ASS 304L,并使用相同的焊接参数表征了微观结构和机械特性之间的关系。使用镍基填充材料获得的异种焊接接头没有出现焊接凝固裂纹,而奥氏体填充材料则会导致焊接凝固裂纹。使用光学和 FESEM 对微观结构特征进行了检测,结果显示所有三种焊接金属中都存在柱状、蜂窝状和等轴树枝状结构。FESEM/EDS 分析表明,ERNiCrCoMo-1 焊缝金属中出现了富钼和铬相(M23C6 和 Mo6C),ERNiFeCr- 2 焊缝金属中出现了铌相、富钼/钛相和锂相,ASS 304L 焊缝金属中出现了富铬碳化物。EBSD 评估显示,通过 IPF 和 PF 图,焊接金属的质地得到了改善。由于存在脆性金属间相,ERNiFeCr- 2 焊接金属的维氏硬度值最高(271 HV5),而 ASS 304L 焊接金属的维氏硬度值最低(156 HV5)。常温拉伸试验显示,ERNiCrCoMo-1 和 ASS 304L 焊接金属的 UTS 分别最大(649 兆帕)和最小(404 兆帕)。所有焊接金属的拉伸试样都经历了从焊接金属断裂的过程。焊接金属的夏比韧性值(ERNiCrCoMo-1 (70 J)、ERNiFeCr-2 (56 J) 和 ASS 304L (32 J))低于 BM(IN 718 (135 J) 和 ASS 304L (228 J))。采用深孔钻 (DHD) 技术进行的残余应力分析表明,最高残余应力出现在焊缝顶面以下 2 毫米处,对所有三种所用填充材料来说都属于拉伸应力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Influence of filler materials on GTAW dissimilar welds: Inconel 718 and austenitic stainless steel 304L

Influence of filler materials on GTAW dissimilar welds: Inconel 718 and austenitic stainless steel 304L

The investigation carried out in the current study illustrates the dissimilar gas tungsten arc welding (GTAW) between Inconel 718 (IN 718) and austenitic stainless steel (ASS 304L) utilizing three different filler materials. This study utilizes Ni-based fillers (ERNiCrCoMo-1 (IN 617) and ERNiFeCr-2 (IN 718)), and austenitic filler ASS 304L and characterizes the relationship among microstructural and mechanical characteristics using identical weld parameters. The obtained dissimilar weld joint using Ni-based filler materials depicts no weld solidification cracking, whereas austenitic filler causes the weld solidification cracks. The microstructural characterizations were examined using optical and FESEM revealing the occurrence of columnar, cellular, and equiaxed dendritic structures in all three weld metals. FESEM/EDS analysis illustrates the occurrence of Mo and Cr-rich phases (M23C6 and Mo6C) in ERNiCrCoMo-1 weld metal, NbC, Mo/Ti–rich, and laves phases in ERNiFeCr- 2 weld metal and Cr- rich carbides in ASS 304L weld metals. EBSD assessment shows the improved texture of the weld metals through IPF and PF maps. The Vickers microhardness demonstrates the highest hardness value (271 HV5) for the ERNiFeCr- 2 weld metal due to the existence of the brittle intermetallic phases, and minimum in the case of ASS 304L weld metals (156 HV5). The ambient temperature tensile test exhibits the maximum (649 MPa) and minimum (404 MPa) UTS corresponding to ERNiCrCoMo-1 and ASS 304L weld metals respectively. The tensile specimens for all the weld metals experience fracture from the weld metals. The Charpy toughness values of the weld metals show lower values (ERNiCrCoMo-1 (70 J), ERNiFeCr-2 (56 J) and ASS 304L (32 J)) than the BMs (IN 718 (135 J) and ASS 304L (228 J). Residual stress analysis was conducted employing the deep hole drilling (DHD) technique, indicating that the highest residual stress occurs 2 mm below the top weld face, classified as tensile stress for all three used filler materials.

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来源期刊
Archives of Civil and Mechanical Engineering
Archives of Civil and Mechanical Engineering 工程技术-材料科学:综合
CiteScore
6.80
自引率
9.10%
发文量
201
审稿时长
4 months
期刊介绍: Archives of Civil and Mechanical Engineering (ACME) publishes both theoretical and experimental original research articles which explore or exploit new ideas and techniques in three main areas: structural engineering, mechanics of materials and materials science. The aim of the journal is to advance science related to structural engineering focusing on structures, machines and mechanical systems. The journal also promotes advancement in the area of mechanics of materials, by publishing most recent findings in elasticity, plasticity, rheology, fatigue and fracture mechanics. The third area the journal is concentrating on is materials science, with emphasis on metals, composites, etc., their structures and properties as well as methods of evaluation. In addition to research papers, the Editorial Board welcomes state-of-the-art reviews on specialized topics. All such articles have to be sent to the Editor-in-Chief before submission for pre-submission review process. Only articles approved by the Editor-in-Chief in pre-submission process can be submitted to the journal for further processing. Approval in pre-submission stage doesn''t guarantee acceptance for publication as all papers are subject to a regular referee procedure.
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