Lime reactivity and overburning: the case of limestones belonging to Tuscan Nappe sequence (NW Tuscany, Italy)

This study examines limestone properties and calcination process to enhance product quality. Limestone burning produces lime (CaO, calcium oxide) and carbon dioxide (CO₂). Lime is a substance highly reactive and turns into slaked lime (Ca(OH)₂, calcium hydroxide) when exposed to water. Six limestone samples from Tuscan Nappe sedimentary sequence, outcropping in the Monti d’Oltre Serchio area (NW Tuscany, Italy), were selected and calcined at different temperatures (800, 900, 1000 and 1100 °C). The obtained lime was slaked, and chemical, mineralogical and petrographic analyses were conducted to study its reactivity during slaking process. Key factors influencing lime reactivity were identified: calcination temperature/time and limestone characteristics (chemical and mineralogical composition). The lime reactivity was measured through the rate of lime hydration reaction. Results showed that higher reactivity in lime, lower calcination temperature. The increase in temperature and time leads to an increase of CaO grain size and, consequently, to a decrease in reactivity. Temperature increase has a more significant effect on the increasing of grain size and reactivity than time. The optimal calcination temperature was found to be 900 °C, like that of ancient limekilns. The study emphasized the close link between lime reactivity and chemistry/mineralogy of limestone. Overall, the research provides insights for improving limestone calcination processes and obtaining superior products.