Effects of superplasticizer on properties of calcined ginger nuts-based grouting material for earthen site cracks

Grout injection is an effective technique for repairing cracks in earthen sites. This study aims to address the challenges of Calcined Ginger Nuts (CGN)-based grout and enhance its engineering performance by investigating the compatibility of different superplasticizers. We examined the effects of Polycarboxylate Superplasticizer (PCE) and Naphthalene Superplasticizer (PNS) on the properties of CGN-based grout, focusing on fluidity, rheological properties, mechanical strength, volume stability, color difference, and pore structure. The engineering applicability of the optimized CGN-based grout with superplasticizers was assessed using COMSOL Multiphysics. The results show that fluidity increased with higher dosages of PCE and PNS. The grout containing these superplasticizers behaved as a shear-thinning fluid, following the power law model. Specifically, the consistency coefficient of grout with 0.5 wt% PCE and PNS decreased by 39.73% and 64.83%, respectively. Additionally, 2.9 wt% PCE and PNS reduced volume shrinkage rate by 6.86% and 6.27%, respectively. Initially, increasing the dosage of PCE and PNS improved compressive and flexural strength, but these properties later declined. XRD analysis revealed that PNS above 1.1 wt% and PCE weakened the hydration reaction, while both superplasticizers promoted carbonation. Mercury Intrusion Porosimetry (MIP) showed that 1.1 wt% PCE and PNS reduced the proportion of capillary pores by 13.79% and 10.11%, respectively. Based on these findings, 0.5 wt% PNS demonstrated the best compatibility with CGN-based grout, whereas PCE showed poor compatibility. Numerical simulations using COMSOL Multiphysics confirmed that 0.5 wt% PNS provided superior grouting effectiveness. Therefore, the CGN based grout with 0.5wt% PNS demonstrates excellent engineering performance and applicability. This study offers valuable insights into optimizing CGN-based grout for the preservation of earthen sites.