Structure–property correlation assessment of LLDPE-based biocomposites with Azadirachta Indica wood flour

This research explores the development of new composite material by integrating Azadirachta Indica (AI) with LLDPE to create wood-plastic composites using the rotational molding process. By examining various proportions of AI wood flour blended with LLDPE, we investigated their impact on mechanical and physical properties. Our tests elucidate a clear correlation between mechanical properties and composite morphologies. Despite identical molding conditions, higher wood particle concentrations reduced mechanical properties compared to lower concentrations. Remarkably, a 12% wood content emerges as optimal, yielding a tensile modulus of 3.69 MPa and a flexural modulus of 468.5 MPa, with an acceptable reduction of 11% density and 13% porosity versus pure LLDPE. Additionally, we observed declines in tensile strength, impact strength, and hardness by up to 23%, 62%, and 11%, respectively, compared to neat LLDPE. Natural fillers enhance aesthetics, making these materials ideal for consumer products like garden equipment and furniture accessories.