管道检测机器人的机构设计和机械分析

Yongming Wang, Jinlong Wang, Qi Zhou, Sai Feng, Xiaomin Wang
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引用次数: 0

摘要

目的 针对目前管道检测机器人存在的管道直径适应性有限、检测效率低等问题,设计了一种能够适应各种管道直径的新型管道检测机器人。根据变径机构的两个极端位置,建立了铰链点位置关系的几何模型。 研究结果设计了一种管道检测机器人,采用简单的连杆机构,大大减轻了机器人的重量,并增强了其自适应管道直径的能力。分析表明,该机器人可适应直径为 332 毫米至 438 毫米的管道。建立了机器人在悬停状态下的静态平衡方程,并确定了轮子对管壁的最小压紧力为 36.68 N。经过实验测试,机器人可以成功通过高度为 15 mm 的管道,证明了机器人具有良好的越障能力。在减轻机器人重量的基础上,具有良好的管道适应性、爬坡能力和越障能力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Mechanism design and mechanical analysis of pipeline inspection robot

Purpose

This study aims to address the issues of limited pipe diameter adaptability and low inspection efficiency of current pipeline inspection robots, a new type of pipeline inspection robot capable of adapting to various pipe diameters was designed.

Design/methodology/approach

The diameter-changing mechanism uses a multilink elastic telescopic structure consisting of telescopic rods, connecting rods and wheel frames, driven by a single motor with a helical drive scheme. A geometric model of the position relationships of the hinge points was established based on the two extreme positions of the diameter-changing mechanism.

Findings

A pipeline inspection robot was designed using a simple linkage agency, which significantly reduced the weight of the robot and enhanced its adaptive pipe diameter ability. The analysis determined that the robot could accommodate pipe diameters ranging from 332 mm to 438 mm. A static equilibrium equation was established for the robot in the hovering state, and the minimum pressing force of the wheels against the pipe wall was determined to be 36.68 N. After experimental testing, the robots could successfully pass a height of 15 mm, demonstrating the good obstacle capacity of the robot.

Practical implications

This paper explores and proposes a new type of multilink elastic telescopic variable diameter pipeline inspection robot, which has the characteristics of strong adaptability and flexible operation, which makes it more competitive in the field of pipeline inspection robots and has great potential market value.

Originality/value

The robot is characterized by the innovative design of a multilink elastic telescopic structure and the use of a single motor to drive the wheel for spiral motion. On the basis of reducing the weight of the robot, it has good pipeline adaptability, climbing ability and obstacle-crossing ability.

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