Research on FBG curvature sensor based on PET substrate and silicone package

To address the low repeatability and accuracy in single package form and lack of strain transfer theory analysis in composite material form of fiber Bragg grating (FBG) curvature sensors, a flexible curvature sensing test scheme for FBG based on polyethylene terephthalate (PET) substrate and silicone package is proposed. Firstly, the factors affecting the strain response of the FBG are obtained through the analysis of the multilayer strain transfer theory, and the relationship between different material encapsulation forms and the strain response of the FBG is explored through finite element simulation. Secondly, the FBG curvature sensor with optimized simulation parameters is fabricated in package, and the curvature calibration verification experiments are performed on the sensor. Finally, the experimental results show that the deviation index of the FBG curvature sensor is between −1.89 % and 1.62 %, which indicates a better repeatability consistency. Based on the computation, the maximum sensitivity of the FBG curvature sensor is 13.32 µε/m⁻¹ when the spacing between the fiber and the substrate layer is 2.50 mm, and its error is 0.30 % comparing with the simulation of the same condition, which supports the accuracy of the theoretical analysis and simulation of the multilayer strain transfer of the encapsulated FBG sensor conducted in this paper, meanwhile, the optimal encapsulation process of the FBG curvature sensor is obtained.