Tunable distributed Bragg reflector developed by magnetron sputtering to improve the power conversion efficiency of transparent IR cells for solar energy harvesting applications

Transparent organic photovoltaic (TOPV) cells integrated into windows are key to reducing the carbon dioxide emissions associated with the building sector. However, TOPV cells that reach a compromise between efficiency and transparency must still be developed. In addition, to implement this technology in glass production companies, the materials and processes used in TOPV cell development must be compatible with producing these devices on an industrial scale. Here, an infrared (IR) cell combining a PC₆₀BM-based active material, ITO/ZnO as the back transparent electrode, PEDOT:PSS and ITO or Ag as the top transparent electrode, and a DBR as an antireflective coating was developed and applied on 625 mm² glass samples. The structure of the DBR based on titanium dioxide (TiO₂) and silicon dioxide (SiO₂) monolayers was adjusted to the IR cell absorption spectra to reach a power conversion efficiency (PCE) of 5 and 4.3, and an average visible transmission (AVT) of 41 % and 51 % for ITO and Ag top electrodes, respectively. The manufacturing route of these devices involved commercial polymers and coatings that can be deposited by technologies already applied in the glass industry, such as magnetron sputtering or thermal evaporation. Therefore, the IR cells developed here showed a good compromise between efficiency, transparency, and large-scale production manufacturability.