Limei Wang , Hanlian Liu , Chuanzhen Huang , Xiangyu Wang , Yang Qiao , Xiuli Fu , Jintao Niu
{"title":"用于抑制热裂纹的新型高抗热震性工具","authors":"Limei Wang , Hanlian Liu , Chuanzhen Huang , Xiangyu Wang , Yang Qiao , Xiuli Fu , Jintao Niu","doi":"10.1016/j.ijrmhm.2024.106861","DOIUrl":null,"url":null,"abstract":"<div><p>Due to the periodic alternation of hot and cold in the cutting process, cutting tools often fail owing to thermal cracks, making it difficult to intermittently cutting materials. Therefore, in order to suppress the initiation of thermal cracks in cutting tools, a new type of high thermal shock resistance oblique gradient cutting tool (marked as TDZ-X) has been fabricated. The material system of the cutting tool is designed by the temperature field model of the cutting tool. The direction angle of TDZ-X is accurately designed based on the thermal crack initiation area of the tool. A new method for studying the thermal fatigue properties of tool materials is proposed, the tool is heated by ultra-fast picosecond laser to simulate the thermal shock in the milling process. The thermal fatigue resistance and the thermal shock resistance of TDZ-X, the gradient tool and the homogeneous tool are compared and studied, the results show those of TDZ-X are best than those of the other two tool materials. Through the design of TDZ-X, the thermal shock resistance of the tool material has been significantly improved, and the effectiveness of inhibiting thermal crack initiation has been verified by cutting experiments, which provides a new method for design and fabrication of discontinuous cutting tools with long tool life and high reliability.</p></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"125 ","pages":"Article 106861"},"PeriodicalIF":4.2000,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"A new type of high thermal shock resistance tool for inhibiting thermal crack\",\"authors\":\"Limei Wang , Hanlian Liu , Chuanzhen Huang , Xiangyu Wang , Yang Qiao , Xiuli Fu , Jintao Niu\",\"doi\":\"10.1016/j.ijrmhm.2024.106861\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Due to the periodic alternation of hot and cold in the cutting process, cutting tools often fail owing to thermal cracks, making it difficult to intermittently cutting materials. Therefore, in order to suppress the initiation of thermal cracks in cutting tools, a new type of high thermal shock resistance oblique gradient cutting tool (marked as TDZ-X) has been fabricated. The material system of the cutting tool is designed by the temperature field model of the cutting tool. The direction angle of TDZ-X is accurately designed based on the thermal crack initiation area of the tool. A new method for studying the thermal fatigue properties of tool materials is proposed, the tool is heated by ultra-fast picosecond laser to simulate the thermal shock in the milling process. The thermal fatigue resistance and the thermal shock resistance of TDZ-X, the gradient tool and the homogeneous tool are compared and studied, the results show those of TDZ-X are best than those of the other two tool materials. Through the design of TDZ-X, the thermal shock resistance of the tool material has been significantly improved, and the effectiveness of inhibiting thermal crack initiation has been verified by cutting experiments, which provides a new method for design and fabrication of discontinuous cutting tools with long tool life and high reliability.</p></div>\",\"PeriodicalId\":14216,\"journal\":{\"name\":\"International Journal of Refractory Metals & Hard Materials\",\"volume\":\"125 \",\"pages\":\"Article 106861\"},\"PeriodicalIF\":4.2000,\"publicationDate\":\"2024-08-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Refractory Metals & Hard Materials\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0263436824003093\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Refractory Metals & Hard Materials","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0263436824003093","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
A new type of high thermal shock resistance tool for inhibiting thermal crack
Due to the periodic alternation of hot and cold in the cutting process, cutting tools often fail owing to thermal cracks, making it difficult to intermittently cutting materials. Therefore, in order to suppress the initiation of thermal cracks in cutting tools, a new type of high thermal shock resistance oblique gradient cutting tool (marked as TDZ-X) has been fabricated. The material system of the cutting tool is designed by the temperature field model of the cutting tool. The direction angle of TDZ-X is accurately designed based on the thermal crack initiation area of the tool. A new method for studying the thermal fatigue properties of tool materials is proposed, the tool is heated by ultra-fast picosecond laser to simulate the thermal shock in the milling process. The thermal fatigue resistance and the thermal shock resistance of TDZ-X, the gradient tool and the homogeneous tool are compared and studied, the results show those of TDZ-X are best than those of the other two tool materials. Through the design of TDZ-X, the thermal shock resistance of the tool material has been significantly improved, and the effectiveness of inhibiting thermal crack initiation has been verified by cutting experiments, which provides a new method for design and fabrication of discontinuous cutting tools with long tool life and high reliability.
期刊介绍：
The International Journal of Refractory Metals and Hard Materials (IJRMHM) publishes original research articles concerned with all aspects of refractory metals and hard materials. Refractory metals are defined as metals with melting points higher than 1800 °C. These are tungsten, molybdenum, chromium, tantalum, niobium, hafnium, and rhenium, as well as many compounds and alloys based thereupon. Hard materials that are included in the scope of this journal are defined as materials with hardness values higher than 1000 kg/mm2, primarily intended for applications as manufacturing tools or wear resistant components in mechanical systems. Thus they encompass carbides, nitrides and borides of metals, and related compounds. A special focus of this journal is put on the family of hardmetals, which is also known as cemented tungsten carbide, and cermets which are based on titanium carbide and carbonitrides with or without a metal binder. Ceramics and superhard materials including diamond and cubic boron nitride may also be accepted provided the subject material is presented as hard materials as defined above.
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