Experimental investigation of metakaolin ingredients on bonding of steel fibers to cement in paste of steel fiber concrete under sulfate and sulfate–chloride attack

The present study aimed to produce specimens made from steel fibers/metakaolin (SFs/MK) composite concrete that would achieve superior strength characteristics and controlled cracking behavior under aggressive media (i.e. sodium sulfate and sodium chloride). The composite of SF and concrete is full of porosity, creating weak zone in the specimens. Therefore, the use of clay materials is required to reduce the porosity. In this context, the general physical and chemical properties of clay, including structure and the percentage of alumina and quartz, play a significant role in forming composites with suitable mechanical properties. The changes in weight of SFs, effects of the aging period in terms of strength, and effect of aggressive solution are investigated and compared with SF reinforced concrete. The findings from N₂ adsorption-desorption, field emission scanning electron microscopy (FE-SEM), X-ray powder diffraction (XRD), X-ray fluorescence (XRF) and compressive strength tests indicate that MK with disordered stacking and higher percentage of alumina, and lower quartz content provides better bonding in the concrete composite. According to the experiments conducted in this study, a 15.0 % MK and 2.0 % SF replacement of cement increased the sulfate and chloride resistance due to porosity, and water absorption values, respectively.