Full-speed domain position sensorless control strategy for PMSM based on a novel phase-locked loop

This paper proposes a full-speed-domain position-sensor-less control strategy for precise control under forward and reverse rotation conditions to address the weak convex polarity of surface-mounted permanent magnet synchronous motor (SPMSM). The strategy comprises several key stages: pre-positioning of the rotor, constant current variable frequency (I/F) start-up, construct the Luenberger State Observer, and utilization of an improved phase-locked loop (PLL) for position estimation. In the pre-positioning stage, a constant amplitude current is applied to drag the rotor to a predetermined position. Subsequently, the I/F start-up stage accelerates the motor to a predetermined speed before transitioning to the Luenberger observer for closed-loop speed control, which is based on an extended back electromotive force (back-EMF) a two-phase rotating coordinate system. The improved PLL for position and speed estimation features three components: a phase discriminator (PD), a voltage-controlled oscillator (VCO), and loop filter (LF). Experimental results demonstrate the efficacy of the proposed strategy, showing quick start-up response, speed estimation error below 2 RPM, rotor position estimation error under 0.6 degrees post-loop closure, stable tracking during rapid speed changes, and consistent accuracy and stability even under reverse rotation conditions, thereby meeting the control strategy’s objectives.