Exploration of the adsorption and desorption performance of volatile organic compounds by activated carbon with different shapes based on fixed-bed experiments

Activated carbon (AC) has been widely used in volatile organic compounds (VOCs) treatment of industrial exhaust gases. Rather than modifying specific pore size distributions and surface properties, altering the shape of AC offers a more feasible approach to enhance its adsorption performance. This study investigates the adsorption-desorption performance of two different shaped ACs with highly similar properties for the removal of VOCs. The clover-shaped AC (CSAC) has a 27.46% lower internal void fraction and a 39.10% higher external void fraction compared to cylindrical AC (CAC), resulting in denser packing and longer contact time with VOCs. Adsorption experiments showed the CSAC has 40% longer adsorption breakthrough (BT) times for ethanol, ethyl acetate, and n-hexane on average, and 20% higher saturation adsorption capacity per unit volume. CSAC also has higher partition coefficients, with the highest values for ethanol, ethyl acetate, and n-hexane being 0.0187, 0.0382, and 0.0527 mol kg⁻¹·Pa⁻¹, respectively. The desorption process for selected VOCs is non-spontaneous and endothermic. Optimal desorption conditions were identified as an inlet space velocity of 3535 h⁻¹, a desorption temperature of 150 °C, and a pulsed inlet method. To investigate the possibility of the application of CSAC in real-world scenarios, xylene was chosen as a representative industrial VOC. Results showed CSAC has 20% higher BT time and saturation adsorption capacity for xylene compared to CAC under different bed heights. The desorption efficiency for xylene on both ACs is below 40%. With increasing xylene inlet concentration, the mass transfer zone (MTZ) height initially increases but stabilizes beyond 1704 mg m⁻³. At identical bed heights, the MTZ height of CSAC is 29% shorter than CAC, indicating a higher bed utilization efficiency.