Silver decorated nickel oxide nanoflake/carbon nanotube nanocomposite as an efficient electrocatalyst for ethanol oxidation

The higher energy density and lesser toxicity of ethanol compared to methanol make it an ideal combustible renewable energy source in fuel cells. Finding suitable cost-effective electrocatalysts that can oxidize ethanol in ethanol-based fuel cells is a major challenge. With their high catalytic activity and stability in alkaline media, transition metal-based catalysts are ideal candidates for alkaline direct ethanol fuel cells. Nickel-based nanomaterials and composites exhibit high electrocatalytic activity, which makes them predominant candidates for the electrochemical oxidation of ethanol. In this study, the electrocatalytic activity of a nickel oxide flower-like structure was explored. Forming a nanocomposite of NiO in combination with carbon nanotubes (CNTs), NiO/CNTs, as a substrate led to an increase in the stability of the electrocatalyst in alkaline media. Furthermore, the electrocatalytic activity of the NiO/CNT nanocomposite was greatly enhanced by decorating the surface with different ratios of silver (Ag). Ag/NiO/CNT composites with different Ag ratios, namely, 25% and 50% by weight, were studied. The Ag 25%/NiO/CNT weight ratio showed a maximum ethanol conversion. At an ethanol concentration of 300 mM, the electrochemical oxidation current density was found to be 57.1 ± 0.2 mA cm⁻² for the 25% by weight Ag ratio, with a five-fold increase in the current density (compared to NiO/CNTs (10 ± 0.34 mA cm⁻²)). Furthermore, the nanocomposite synthesized here (Ag 25%/NiO/CNTs) showed a significantly higher energy conversion (current per ethanol concentration) rate compared to other reported NiO-based catalysts. These results open real opportunities for designing high efficiency ethanol fuel cell catalysts.