Tribological properties of ductile cast iron with in-situ textures created through abrasive grinding and laser surface ablation

This paper discusses the proposed abrasive grinding (AG) and laser surface ablation (LSA) method for creating in-situ textures on ductile cast iron (DCI) surfaces. LSA method removes spherical graphite of DCI’s surface, forming martensite and high residual stress on the matrix, thus increasing hardness. AG method uses Al₂O₃ abrasives to disrupt spherical graphite and form grinding-layer. Compared to LSA, AG method avoids residual stress and burrs, simplifies the processing technology. Tribological tests show that LSA-treated samples have a lower coefficient of friction (COF) and specific wear rate, especially under dry friction conditions, due to increased surface hardness. AG-treated samples have a more stable COF because the oxide layer reduces adhesive wear, grinding-layer provides solid lubrication and reduces localized contact stress.