Innovative design and construction of a closure joint for inland-river immersed tunnels via dry-land construction methods: A case study of the Yuliangzhou tunnel in China

Closure joints constructed to fill the spaces between immersed tunnel elements or between the tunnel elements and adjacent cut-and-cover tunnels are crucial for the longitudinal stability of immersed tunnels and affect the overall cost and duration of tunnel construction. To avoid the obstruction of navigation and reduce the difficulty of constructing closure joints, dry-land construction methods have been widely applied to construct closure joints for inland-river immersed tunnels, in particular using procedures involving axial dry docks. However, the traditional dry-land construction method has many inherent drawbacks. For example, the construction of underwater large-scale reinforced concrete antiretreat structures involves many underwater works, complicated construction processes, long operation time spans and high costs. Based on the Yuliangzhou immersed tunnel in China, a new dry-land construction method for closure joints of inland-river immersed tunnels based on tunnel–soil interface friction was developed to address the abovementioned problems. Considering the adverse influences of back-silting sediment on tunnel–soil interface friction, large-scale laboratory and onsite shear tests were carried out to derive the interface friction coefficients between the tunnel element base slabs and prelaid pebble foundation beds. A composite concrete steel sandwich (CCSS) water-retaining system was designed and assembled to separate the water in the dry dock from the river course. A simplified analysis method based on numerical simulations for the determination of the equivalent horizontal thrust P applied to element ES caused by the dewatering of the axial dry dock was proposed. Based on horizontal antisliding stability analyses of the tunnel elements during the axial dry dock dewatering stage, equations for the key design parameters of the new dry-land construction method were established. Through examination of the static equilibrium of the tunnel elements in the tunnel longitudinal direction, temporary longitudinal displacement constraint (LDC) structures at the immersion joints were designed. Furthermore, the following key construction techniques for the new dry-land construction method were systematically designed: installation of a CCSS water-retaining system at the entrance of the axial dry dock, water sealing at contact gaps, installation of finish-rolled screw-thread (FRST) steel bars as the LDC structures at the immersion joints, and construction of rigid connections between tunnel element ES and the cut-and-cover tunnel. Finally, onsite observation of the deformation states of Gina gaskets and monitoring of the tensile forces of FRST steel bars at the immersion joints verified the successful implementation of the new dry-land construction method, supporting the use of these techniques in closure joint design and construction for inland-river immersed tunnels.