关于增量板材成形中表面粗糙度的最新关键文献综述:比较分析

IF 7.5 Q1 CHEMISTRY, PHYSICAL
Ajay Kumar
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引用次数: 0

摘要

增量式板材成型(ISF)是一种可控的无模成型工艺,可使用相同的设置(即成型工具和机器)将板材逐层制成定制产品。由于材料在 ISF 成型过程中会发生局部变形,因此这种新兴的成型技术在生产轻质材料部件时可减少所需的动力并节省资源,从而有可能成为一种绿色制造技术。板材成型零件的表面质量会影响美观、应力集中、疲劳寿命及其适用性。本综述文章旨在通过定量的文献调查,对严重影响表面粗糙度的 ISF 工艺的各个方面和参数进行最新综述。此外,文章还探讨了 ISF 技术以及影响零件表面质量的各种参数的作用,以便对现有文献进行批判,并为研究人员提供进一步的指导。此外,还讨论了用于测量 ISF 制成的零件表面粗糙度的各种仪器。对各种工艺参数、ISF 硬件和表面粗糙度方面的现有文献进行比较分析,使本研究全面详尽,便于研究人员找到该领域的差距和挑战。今后还可以探讨壁角与其他工艺参数的关系,以获得特定材料所需的表面质量。此外,还对影响表面质量的重要参数进行了批判性讨论。此外,还可以开发新的刀具路径,以获得较高的表面质量和较短的成形时间。此外,还建议在今后的工作中对各种应用的进给量选择以及与其他参数的关系进行研究。还可以进一步测试添加剂的润滑剂,以提高 ISF 的表面质量。此外,对混合板材成形和 ISF 的其他先进变体(如热成形、摩擦搅拌辅助增量成形、水刀成形)的表面粗糙度还没有进行深入研究。需要对 ISF 的不同技术进行比较。研究结果还显示,大多数研究人员使用了 SPIF 技术,其次是 DSIF 和混合 ISF。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Critical state-of-the-art literature review of surface roughness in incremental sheet forming: A comparative analysis

Incremental sheet forming (ISF) is a controlled and die-less forming process that can produce customized products from the sheets layer by layer using the same setup, i.e., forming tools and machine. This novel and emerging forming technique can potentially be useful as a green aspect of manufacturing by reducing the required power and by saving the resources for producing the components of lightweight materials because material is deformed locally during ISF. The surface quality of the formed parts from sheet material affects the aesthetics aspects, stress concentration, fatigue life and their applicability. This review article aims to provide a state-of-the-art review for various aspects and parameters of ISF process that affect the surface roughness significantly by conducting literature survey quantitatively. Furthermore, the techniques of ISF and roles of various parameters responsible for affecting the surface quality of parts have also been explored for providing the critics for existing literature and setting the further guidelines for the researchers. Various instruments used for measuring the surface roughness of parts formed by ISF has also been discussed. Comparative analysis of exiting literature available in the context of various process parameters, ISF hardware, and surface roughness makes this study comprehensive and exhaustive for the researchers to find the gaps and challenges in this field. The relationship of wall angle with other process parameters can be explored in the future to obtain the desired surface quality of a particular material. Significant parameters responsible for the surface quality have also been discussed critically. Further, the new tool paths can be developed for high surface quality and low forming time. A study on the selection of feed rate for various applications and relation with other parameter is also recommended for the future work. The lubricants with additives can further be tested for high surface quality of ISF. Further, significant study on surface roughness is not conducted on hybrid sheet forming and other advanced variants of ISF (like hot forming, friction stir assisted incremental forming, waterjet forming). It is required to develop the comparisons between the different techniques of ISF. Results also showed that majority of researchers used SPIF technique followed by DSIF and hybrid ISF.

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CiteScore
8.10
自引率
1.60%
发文量
128
审稿时长
66 days
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