Effects of Room-Temperature Center Gas Distributor Injection on the H2 Shaft Furnace Process: A Numerical Study

In the current work, a computational fluid dynamics-based model was utilized to investigate the performance of the H2 shaft furnace under a scenario where room-temperature H2 is injected through a center gas distributor (CGD) installed at the unit bottom. Modelling was conducted to simulate scenarios where the CGD operation is applied with different feed gas rates (ranging from 0 to 250 Nm3/t-pellet). The results showed that a high temperature level and thus a better internal thermochemical state can be maintained with a proper CGD gas feed rate. However, an overly high CGD feed rate (being 150 Nm3/t-pellet or a higher value) induces a detrimental scenario where the thermal energy recycled by the room-temperature CGD gas is insufficient to compensate for the decrease of sensible heat of the preheated feed gas from the bustle-pipe. This eventually results in a noteworthy chemical reserve zone of high H2 content and little solid reduction in the furnace center. A large quantity of H2 consequently remains unutilized and leaves the furnace from the top. Under the investigated conditions, the final solid reduction degree rises to maximal value when the CGD gas feed rate is 100 Nm3/t-pellet. The findings of this work revealed that the room-temperature CGD gas injection operation holds significant promise for practical applications.