Jingyu Shi , Bin Qiang , Yunjie Xie , Qiang Xie , Xing Liu
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引用次数: 0
摘要
中国的压力容器钢 Q345R 因其马氏体结构而被广泛应用,通常在高温、高应力环境中工作。本研究调查了其对蠕变应变的敏感性,蠕变应变可导致严重变形和结构损坏,从而危及安全。在 400 °C-600 °C 的温度范围内,对 Q345R 钢进行了各种应力比下的热蠕变测试。结果表明,在 500 °C 以下,蠕变曲线以第一阶段和第二阶段为主,第二阶段蠕变缓慢。然而,随着温度的升高,阶段 II 开始占主导地位,阶段 III 开始提前出现,尤其是在高应力条件下,从而导致蠕变加速和潜在断裂。温度对蠕变速率的影响很大,在温度升高时,即使是微小的应力增量也会产生巨大的蠕变效应。通过蠕变应变曲线拟合,确定了三种不同时间硬化蠕变模型的参数。随后,基于这些模型开发了材料 CREEP 子程序,并将其集成到 ABAQUS 中,以模拟整个蠕变试验过程。模拟结果验证了校准蠕变模型准确描述 Q345R 钢蠕变特性的能力,有助于评估高温服役结构的安全性。
Determination of creep behavior of vessel steel Q345R at elevated temperatures
Vessel steel Q345R is widely used in pressure applications in China due to its martensitic structure, often operating in high-temperature, high-stress environments. This study investigates its susceptibility to creep strain, which can lead to significant deformation and structural damage, compromising safety. Thermal creep tests for Q345R steel were conducted within the temperature range of 400 °C–600 °C under various stress ratios. Results indicate that, below 500 °C, stages I and II predominate creep curves, with stage II evolving slowly. However, as temperature rises, stage II becomes predominant, with stage III emerging earlier, especially under high stress, leading to accelerated creep and potential fracture. Temperature significantly influences creep rates, with even minor stress increments at elevated temperatures inducing substantial creep effects. Through fitting by creep strain curves, parameters for three different time hardening creep models were determined. Subsequently, material CREEP subroutines based on these models were developed and integrated into ABAQUS to simulate the entire creep test process. The simulation results validate the ability of calibrated creep models to accurately characterize Q345R steel's creep properties, facilitating the evaluation of safety in high-temperature service structures.
期刊介绍:
Pressure vessel engineering technology is of importance in many branches of industry. This journal publishes the latest research results and related information on all its associated aspects, with particular emphasis on the structural integrity assessment, maintenance and life extension of pressurised process engineering plants.
The anticipated coverage of the International Journal of Pressure Vessels and Piping ranges from simple mass-produced pressure vessels to large custom-built vessels and tanks. Pressure vessels technology is a developing field, and contributions on the following topics will therefore be welcome:
• Pressure vessel engineering
• Structural integrity assessment
• Design methods
• Codes and standards
• Fabrication and welding
• Materials properties requirements
• Inspection and quality management
• Maintenance and life extension
• Ageing and environmental effects
• Life management
Of particular importance are papers covering aspects of significant practical application which could lead to major improvements in economy, reliability and useful life. While most accepted papers represent the results of original applied research, critical reviews of topical interest by world-leading experts will also appear from time to time.
International Journal of Pressure Vessels and Piping is indispensable reading for engineering professionals involved in the energy, petrochemicals, process plant, transport, aerospace and related industries; for manufacturers of pressure vessels and ancillary equipment; and for academics pursuing research in these areas.