Numerical simulation and properties analysis of Ta10W alloy joints prepared by electron beam welding

Vacuum electron beam welding has the characteristics of concentrated energy, controllable heat input, almost no pollution, and a small heat-affected zone. In this study, the Ta10W alloy was successfully connected by electron beam welding (EBW), and numerical simulations were employed to examine the distribution of temperature and stress fields throughout the welding process. Additionally, the influence of EBW on the microstructure and corrosion resistance of the welded joints was scrutinized. Findings indicate that the welding heat process led to a reduction in grain boundary energy, thereby facilitating thermal activation processes that contributed to grain growth. Grain boundary migration and possible dynamic crystallization led to the appearance of the coarse columnar crystal structure in the welded joint. A three-dimensional, nonlinear, transient, thermo-mechanically coupled finite element model was developed for the electron beam welding of Ta10W alloy. The shape characteristics and size of the weld and transient thermal cycles calculated by numerical simulations were in reasonable agreement with experimental results. Electron beam welding reduced the corrosion resistance of the Ta10W alloy, and the corrosion product was mainly composed of Ta, O and Na.