Ali Y. Al-Bakri, Haitham M. Ahmed, Mohammed A. Hefni
{"title":"回收水泥窑粉尘 (CKD) 作为铜尾矿制成的水泥浆回填 (CPB) 中的辅助粘结材料的实验研究","authors":"Ali Y. Al-Bakri, Haitham M. Ahmed, Mohammed A. Hefni","doi":"10.3390/min14080750","DOIUrl":null,"url":null,"abstract":"Cement production may involve excessive use of natural resources and have negative environmental impacts, as energy consumption and CO2 emissions can cause air pollution and climate change. Cement kiln dust (CKD), a by-product waste material, is also a primary issue associated with cement production. Utilizing CKD in mining applications is a pathway to eco-sustainable solutions. Cemented paste backfill (CPB) made with mine tailings is an efficient method for void backfilling in underground mines. Therefore, this study investigated the eco-sustainable utilization of CKD as a co-binder material that can partially replace cement in CPB prepared with copper tailings. At 7, 14, 28, 56, and 90-day curing times, the experimental campaign measured the physical and mechanical parameters of the cured CPB samples, including density, UCS, and elastic modulus (stiffness). Additionally, the CPB-cured mixes were analyzed using XRF, X-ray XRD, SEM, and EDX techniques to link the mineral phases and microstructure to mechanical performance. Four proportions (5, 10, 15, and 20%) of CKD represented in 75 samples were prepared to replace ordinary Portland cement (OPC) in the CPB mixtures, in addition to the reference mix (control) with 0% CKD. As all combinations exceed the compressive strength of CPB required for achieving stability in underground mines, the results showed that CKD could be utilized advantageously as a partial substitute for OPC with a proportion of up to 20% in the CPB mixture. When tested after 90 days, the combination modified with 5% CKD exhibited comparatively higher compressive strength than the control mixture.","PeriodicalId":18601,"journal":{"name":"Minerals","volume":null,"pages":null},"PeriodicalIF":2.2000,"publicationDate":"2024-07-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Experimental Investigation of Recycling Cement Kiln Dust (CKD) as a Co-Binder Material in Cemented Paste Backfill (CPB) Made with Copper Tailings\",\"authors\":\"Ali Y. Al-Bakri, Haitham M. Ahmed, Mohammed A. Hefni\",\"doi\":\"10.3390/min14080750\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Cement production may involve excessive use of natural resources and have negative environmental impacts, as energy consumption and CO2 emissions can cause air pollution and climate change. Cement kiln dust (CKD), a by-product waste material, is also a primary issue associated with cement production. Utilizing CKD in mining applications is a pathway to eco-sustainable solutions. Cemented paste backfill (CPB) made with mine tailings is an efficient method for void backfilling in underground mines. Therefore, this study investigated the eco-sustainable utilization of CKD as a co-binder material that can partially replace cement in CPB prepared with copper tailings. At 7, 14, 28, 56, and 90-day curing times, the experimental campaign measured the physical and mechanical parameters of the cured CPB samples, including density, UCS, and elastic modulus (stiffness). Additionally, the CPB-cured mixes were analyzed using XRF, X-ray XRD, SEM, and EDX techniques to link the mineral phases and microstructure to mechanical performance. Four proportions (5, 10, 15, and 20%) of CKD represented in 75 samples were prepared to replace ordinary Portland cement (OPC) in the CPB mixtures, in addition to the reference mix (control) with 0% CKD. As all combinations exceed the compressive strength of CPB required for achieving stability in underground mines, the results showed that CKD could be utilized advantageously as a partial substitute for OPC with a proportion of up to 20% in the CPB mixture. When tested after 90 days, the combination modified with 5% CKD exhibited comparatively higher compressive strength than the control mixture.\",\"PeriodicalId\":18601,\"journal\":{\"name\":\"Minerals\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.2000,\"publicationDate\":\"2024-07-25\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Minerals\",\"FirstCategoryId\":\"89\",\"ListUrlMain\":\"https://doi.org/10.3390/min14080750\",\"RegionNum\":4,\"RegionCategory\":\"地球科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"GEOCHEMISTRY & GEOPHYSICS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Minerals","FirstCategoryId":"89","ListUrlMain":"https://doi.org/10.3390/min14080750","RegionNum":4,"RegionCategory":"地球科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"GEOCHEMISTRY & GEOPHYSICS","Score":null,"Total":0}
Experimental Investigation of Recycling Cement Kiln Dust (CKD) as a Co-Binder Material in Cemented Paste Backfill (CPB) Made with Copper Tailings
Cement production may involve excessive use of natural resources and have negative environmental impacts, as energy consumption and CO2 emissions can cause air pollution and climate change. Cement kiln dust (CKD), a by-product waste material, is also a primary issue associated with cement production. Utilizing CKD in mining applications is a pathway to eco-sustainable solutions. Cemented paste backfill (CPB) made with mine tailings is an efficient method for void backfilling in underground mines. Therefore, this study investigated the eco-sustainable utilization of CKD as a co-binder material that can partially replace cement in CPB prepared with copper tailings. At 7, 14, 28, 56, and 90-day curing times, the experimental campaign measured the physical and mechanical parameters of the cured CPB samples, including density, UCS, and elastic modulus (stiffness). Additionally, the CPB-cured mixes were analyzed using XRF, X-ray XRD, SEM, and EDX techniques to link the mineral phases and microstructure to mechanical performance. Four proportions (5, 10, 15, and 20%) of CKD represented in 75 samples were prepared to replace ordinary Portland cement (OPC) in the CPB mixtures, in addition to the reference mix (control) with 0% CKD. As all combinations exceed the compressive strength of CPB required for achieving stability in underground mines, the results showed that CKD could be utilized advantageously as a partial substitute for OPC with a proportion of up to 20% in the CPB mixture. When tested after 90 days, the combination modified with 5% CKD exhibited comparatively higher compressive strength than the control mixture.
期刊介绍:
Minerals (ISSN 2075-163X) is an international open access journal that covers the broad field of mineralogy, economic mineral resources, mineral exploration, innovative mining techniques and advances in mineral processing. It publishes reviews, regular research papers and short notes. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. There is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced.