可持续、大规模合成蒎烯衍生(甲基)丙烯酸酯及其作为高 Tg 单体在苯乙烯/丙烯酸生物共聚物涂料中的应用

María Pin-Nó, Philippa L. Jacob, Vincenzo Taresco, Maud Kastelijn, Tijs Nabuurs, Chandres Surti, John Bilney, John Daly, Daniel J. Keddie, Steven M. Howdle and Robert A. Stockman
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引用次数: 0

摘要

该报告改进了蒎烯衍生单体(丙烯酸 3-蒎烯酯 1 和甲基丙烯酸 3-蒎烯酯 2)的合成方法,用更便宜、更无害和可持续的试剂取代了既有方法中的有害和/或昂贵试剂。随后,这些单体(1 和 2)与丙烯酸正丁酯/甲基丙烯酸或苯乙烯/甲基丙烯酸通过激进半批次乳液共聚工艺成功共聚。为了进行比较,还采用类似的方法制备了含有更成熟的萜烯衍生单体甲基丙烯酸异龙脑酯 3 的材料。所获得的聚合物胶乳的粒径在 65 至 90 nm 之间,多分散性非常低(0.08),并且在数年内都很稳定,没有形成任何凝结物。梯度液相色谱法表明,所有共聚物的化学成分分布相对均匀。含有丙烯酸正丁酯的共聚物(P1-P3)具有较高的摩尔质量(Mn > 40 000,Mw > 400 000)、极高的分散度(Ð > 9.5)和较低的玻璃化转变温度(Tg < -5 °C)。苯乙烯基共聚物(P4-P6)的摩尔质量稍低(Mn > 40 000,Mw > 150 000),分散度较低(Ð > 3),玻璃化转变温度较高(95 °C < Tg < 120 °C)。对以丙烯酸正丁酯为基础的材料进行的初步测试表明,这些共聚物具有在涂料应用中使用的潜力。与含有丙烯酸 3-正丁酯(P1)或甲基丙烯酸异冰片酯(P3)的类似丙烯酸正丁酯基共聚物相比,聚丙烯酸正丁酯/甲基丙烯酸正丙酯共聚物 P2 的硬度(柯尼格硬度)更高,对水基物质的抗污性能更好。通过进一步改进共聚工艺,我们希望这些聚合物的特性能够进一步适应各种涂料应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

Sustainable, upscaled synthesis of pinene-derived (meth)acrylates and their application as high Tg monomers in styrene/acrylic-based bioderived copolymer coatings†

Sustainable, upscaled synthesis of pinene-derived (meth)acrylates and their application as high Tg monomers in styrene/acrylic-based bioderived copolymer coatings†

An improved synthesis of the pinene-derived monomers (3-pinanyl acrylate 1 and 3-pinanyl methacrylate 2), replacing hazardous and/or expensive reagents from established methods with cheaper, more innocuous and sustainable reagents, is reported; the monomers of high purity are obtained at up to 160 g scale, without the need for chromatographic separation. Subsequently, these monomers (1 and 2) were successfully copolymerized with n-butyl acrylate/methacrylic acid or styrene/methacrylic acid using a radical semi-batch emulsion copolymerization process. For comparison, materials incorporating the more established terpene-derived monomer iso-bornyl methacrylate 3 were also prepared in an analogous fashion. The obtained polymer latexes had particle sizes between 65 and 90 nm and very low polydispersities (<0.08) and were stable for several years without any coagulum formation. Gradient liquid chromatography indicated that all copolymers had relatively uniform chemical composition distributions. The n-butyl acrylate containing copolymers (P1–P3) were obtained with high molar masses (Mn > 40 000 and Mw > 400 000), very high dispersities (Ð > 9.5), and low glass transition temperatures (Tg < −5 °C). The styrene-based copolymers (P4–P6) had slightly lower molar masses (Mn > 40 000 and Mw > 150 000), lower dispersities (Ð > 3) and high glass transition temperatures (95 °C < Tg < 120 °C). Preliminary testing of the n-butyl acrylate-based materials demonstrated the potential of these copolymers for use in coating applications. The poly(n-butyl acrylate)/pinanyl methacrylate copolymer P2 was found to be harder (König hardness) and had better stain resistance properties towards water-based substances than the analogous n-butyl acrylate-based copolymers containing 3-pinanyl acrylate (P1) or iso-bornyl methacrylate (P3). Through further refinement of the copolymerization process we expect that the properties of these polymers may be further tailored towards a range of coating applications.

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