Experimental investigation of utilizing coconut shell ash and coconut shell granules as aggregates in coconut coir reinforced concrete

In the agricultural industry, coconut shells are one of the most generated wastes worldwide. In particular, studies in the Philippines show that the maximum capacity of the organic decomposition processes of agricultural products is exceeded due to the increasing agricultural activities. On the other hand, in the construction industry, cement production accounts for billions of tons of carbon dioxide emissions yearly. To address the said biowaste disposal problem, and environmental implications of the growing construction industry, this study evaluated the potential of utilizing coconut shell ash (CSA) and coconut shell granules (CSG) in concrete production as alternatives to cement and sand, being the conventional aggregates, respectively. Additionally, coconut coir (CC) was incorporated as fiber reinforcements in concrete. The experiment consisted of 15 mix designs using different proportions of CSA and CSG, ranging from 0% to 20%, and CC fiber reinforcements, ranging from 0% to 2%. The tests conducted on fresh concrete involved measuring its slump and unit weight, while the 28-day cured samples were tested for compressive and tensile strengths. Results showed that high concentrations of CSA, CSG and CC, when combined in the concrete mix, leads to poor workability; on the other hand, the modified mixes generally had lower unit weights than the conventional concrete. These are associated to the higher absorption rate, but lower density of the said agri-wastes than the conventional aggregates. In terms of the compressive and tensile strengths, all modified mixes produced lower strengths than the conventional concrete. Nonetheless, Response Surface Methodology (RSM) was utilised to model the relationship between the different independent variables considered in the study, namely CSA, CSG and CC contents, and their corresponding response to the compressive and tensile strengths. Based on the generated RSM Model, the optimum combination for obtaining the maximum strength consisted of 2% CC, resulting in a compressive and tensile strength of 23.046 MPa and 3.315 MPa, respectively. Overall, CSG-CSA coconut coir reinforced concrete is found to be a viable sustainable alternative for structures requiring low-strength, non-structural concrete, such as concrete slab patios and pathways.