{"title":"用于热保护系统的热固性复合材料配方的五轴快速成型技术","authors":"A. Kennedy, Z. McNulty, Steven Nutt","doi":"10.33599/sj.v60no4.04","DOIUrl":null,"url":null,"abstract":"Thermal protection systems (TPS) are employed on space vehicles to protect against the heat fluxes faced upon re-entry to the Earth’s atmosphere. This work reports a method of 3D printing composite materials for TPS to reduce the time and cost associated with hand layup production methods. A phenolic resin system was tested to determine char yield, viscosity, cure behavior and cure evolutions. A commercial 3D printer was modified to move along two additional axes to accommodate the complex curves of typical heat shields on space vehicles. This technique can be scaled to produce full-sized TPS for industrial applications.","PeriodicalId":49577,"journal":{"name":"SAMPE Journal","volume":null,"pages":null},"PeriodicalIF":0.2000,"publicationDate":"2024-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Five-Axis Additive Manufacturing of a Thermoset Composite Formulation for Thermal Protection Systems\",\"authors\":\"A. Kennedy, Z. McNulty, Steven Nutt\",\"doi\":\"10.33599/sj.v60no4.04\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Thermal protection systems (TPS) are employed on space vehicles to protect against the heat fluxes faced upon re-entry to the Earth’s atmosphere. This work reports a method of 3D printing composite materials for TPS to reduce the time and cost associated with hand layup production methods. A phenolic resin system was tested to determine char yield, viscosity, cure behavior and cure evolutions. A commercial 3D printer was modified to move along two additional axes to accommodate the complex curves of typical heat shields on space vehicles. This technique can be scaled to produce full-sized TPS for industrial applications.\",\"PeriodicalId\":49577,\"journal\":{\"name\":\"SAMPE Journal\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":0.2000,\"publicationDate\":\"2024-07-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"SAMPE Journal\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.33599/sj.v60no4.04\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"ENGINEERING, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"SAMPE Journal","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.33599/sj.v60no4.04","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"ENGINEERING, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
摘要
太空飞行器采用热保护系统(TPS)来抵御重返地球大气层时所面临的热通量。这项工作报告了一种用于 TPS 的 3D 打印复合材料的方法,以减少与手糊生产方法相关的时间和成本。对一种酚醛树脂系统进行了测试,以确定炭产量、粘度、固化行为和固化演化。对商用三维打印机进行了改装,使其能够沿另外两个轴移动,以适应航天器上典型隔热罩的复杂曲线。该技术可用于生产工业应用的全尺寸 TPS。
Five-Axis Additive Manufacturing of a Thermoset Composite Formulation for Thermal Protection Systems
Thermal protection systems (TPS) are employed on space vehicles to protect against the heat fluxes faced upon re-entry to the Earth’s atmosphere. This work reports a method of 3D printing composite materials for TPS to reduce the time and cost associated with hand layup production methods. A phenolic resin system was tested to determine char yield, viscosity, cure behavior and cure evolutions. A commercial 3D printer was modified to move along two additional axes to accommodate the complex curves of typical heat shields on space vehicles. This technique can be scaled to produce full-sized TPS for industrial applications.
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