A Novel Computational Paradigm for Reconstructing Solid CAD Features from a Segmented Manifold Triangular Mesh

We introduce a novel computational paradigm for reconstructing solid computer-aided design (CAD) features from the surface of a segmented manifold triangular mesh. This paradigm addresses the challenge of capturing high-level design semantics for manifold triangular meshes and facilitates parametric and variational design capabilities. We categorize four prevalent features, namely extrusion, rotation, sweep, and loft, as generalized swept bodies driven by cross-sectional sketches and feature paths, providing a unified mathematical representation for various feature types. The numerical optimization-based approach conducts geometric processing on the segmented manifold triangular mesh patch, extracting cross-sectional sketch curves and feature paths from its surface, and then reconstructing appropriate features using the Open CASCADE kernel. We employ the personalized three-dimensional (3D) printed model as a case study. Parametric and variant designs of the 3D-printed models are achieved through feature reconstruction of the manifold triangular mesh obtained via 3D scanning.