Energy control and block performance optimization of bench blasting

In this study, rock-like model blast tests with varying toe burdens are conducted and the evolution of blast-induced fractures is analyzed using the digital image correlation (DIC) method. In addition, post-blast fragmentations are image-processed to quantitatively investigate the blasting performance. A three-dimensional numerical model is developed and validated against the experimental results. The effects of blasthole inclination (70°, 80°, and 90°) and short delays on fragment size distribution (FSD) are numerically investigated. Field trials are conducted to verify the numerical results. The experimental results reveal that the overall fragment size increases significantly in proportion to the toe burden. The explosion energy utilization rates range from 3.56 % to 13.16 %, with a tendency to initially increase and subsequently decrease. The numerical results demonstrate that fragments are more evenly distributed with a blasthole inclination of 70°, resulting in a remarkable improvement in rock fragmentation compared to a vertical blasthole. Compared to the toe burden, the influence of short delays on concrete fragmentation is insignificant. The field test results indicate that a narrower FSD range and stable pit walls are achieved by utilizing inclined blastholes in bench blasting. This study provides theoretical guidance for optimizing bench blasting parameters, which has practical significance for improving explosive energy utilization and production efficiency in open-pit mines.