Effects of macrostructure of carbon support in preparation of C/Six/C anode materials for lithium-ion batteries via silane decomposition

Si-based anodes are promising alternatives to graphite owing to their high capacities. However, their practical application is hindered by severe volume expansion during cycling. Herein, we propose employing a carbon support to address this challenge and utilize Si-based anode materials for lithium-ion batteries (LIBs). Specifically, carbon supports with various pore structures were prepared through KOH and NaOH activation of the pitch. In addition, Si was deposited into the carbon support pores via SiH₄ chemical vapor deposition (CVD), and to enhance the conductivity and mechanical stability, a carbon coating was applied via CH₄ CVD. The electrochemical performance of the C/Si/C composites was assessed, providing insights into their capacity retention rates, cycling stability, rate capability, and lithium-ion diffusion coefficients. Notably, the macrostructure of the carbon support differed significantly depending on the activation agent used. More importantly, the macrostructure of the carbon support significantly affected the Si deposition behavior and enhanced the stability by mitigating the volume expansion of the Si particles. This study elucidated the crucial role of the macrostructure of carbon supports in optimizing Si-based anode materials for LIBs, providing valuable guidance for the design and development of high-performance energy-storage systems.