{"title":"裂纹胡萝卜辅助修剪装置的研究","authors":"Jingshen Xu, Lanlan Lv, Zhaohui Zheng, Liuyang Ren, Hanyu Fu, Pei Yang, Weijun Xie, Deyong Yang","doi":"10.1111/jfpe.14679","DOIUrl":null,"url":null,"abstract":"<div>\n \n \n <section>\n \n <p>Cracked carrots account for a large proportion of defective carrots, which are usually discarded or used as feed, resulting in resource waste and economic benefit loss. Cracked carrots can be used as raw materials for further processed carrot products after being trimmed. So, an auxiliary device was developed combining PLC (Programmable Logic Controller) and machine vision to achieve clamping and crack defect localization for intelligent trimming of crack defect. The carrot was orientated based on the area method, rotated by flexible jaws and a rotating cylinder to make the carrot head and tail aligned. The clamping device could non-destructively clamp carrot in axial and radial direction with a force threshold of 10 and 22 N respectively, and rotate carrot to make the crack defect upwards. The results showed that the recognition accuracy of carrot head and tail orientation was 98%, the average deviation of carrot centroid clamping position was less than 9 mm at a speed of 300 mm/s, the rotational positioning time was less than 3 s and the number of adjustments were no more than 2 at a motor speed of 180 rpm, which could meet the subsequent trimming requirements.</p>\n </section>\n \n <section>\n \n <h3> Practical applications</h3>\n \n <p>Trimming the cracked area of carrots can reduce bacterial growth and decay, which is beneficial for subsequent processing and reduces resource waste. This article designs a carrot auxiliary trimming device, which uses image processing technology to recognize the orientation of the head and tail of carrots and the cracked area, and uses automated equipment to achieve stable clamping of carrots and make the cracked area face the trimming tool. This study is beneficial for the refined management of agricultural products.</p>\n </section>\n </div>","PeriodicalId":15932,"journal":{"name":"Journal of Food Process Engineering","volume":"47 7","pages":""},"PeriodicalIF":2.7000,"publicationDate":"2024-07-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Study of an auxiliary trimming device for cracked carrots\",\"authors\":\"Jingshen Xu, Lanlan Lv, Zhaohui Zheng, Liuyang Ren, Hanyu Fu, Pei Yang, Weijun Xie, Deyong Yang\",\"doi\":\"10.1111/jfpe.14679\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div>\\n \\n \\n <section>\\n \\n <p>Cracked carrots account for a large proportion of defective carrots, which are usually discarded or used as feed, resulting in resource waste and economic benefit loss. Cracked carrots can be used as raw materials for further processed carrot products after being trimmed. So, an auxiliary device was developed combining PLC (Programmable Logic Controller) and machine vision to achieve clamping and crack defect localization for intelligent trimming of crack defect. The carrot was orientated based on the area method, rotated by flexible jaws and a rotating cylinder to make the carrot head and tail aligned. The clamping device could non-destructively clamp carrot in axial and radial direction with a force threshold of 10 and 22 N respectively, and rotate carrot to make the crack defect upwards. The results showed that the recognition accuracy of carrot head and tail orientation was 98%, the average deviation of carrot centroid clamping position was less than 9 mm at a speed of 300 mm/s, the rotational positioning time was less than 3 s and the number of adjustments were no more than 2 at a motor speed of 180 rpm, which could meet the subsequent trimming requirements.</p>\\n </section>\\n \\n <section>\\n \\n <h3> Practical applications</h3>\\n \\n <p>Trimming the cracked area of carrots can reduce bacterial growth and decay, which is beneficial for subsequent processing and reduces resource waste. This article designs a carrot auxiliary trimming device, which uses image processing technology to recognize the orientation of the head and tail of carrots and the cracked area, and uses automated equipment to achieve stable clamping of carrots and make the cracked area face the trimming tool. This study is beneficial for the refined management of agricultural products.</p>\\n </section>\\n </div>\",\"PeriodicalId\":15932,\"journal\":{\"name\":\"Journal of Food Process Engineering\",\"volume\":\"47 7\",\"pages\":\"\"},\"PeriodicalIF\":2.7000,\"publicationDate\":\"2024-07-04\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Food Process Engineering\",\"FirstCategoryId\":\"97\",\"ListUrlMain\":\"https://onlinelibrary.wiley.com/doi/10.1111/jfpe.14679\",\"RegionNum\":3,\"RegionCategory\":\"农林科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"ENGINEERING, CHEMICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Food Process Engineering","FirstCategoryId":"97","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1111/jfpe.14679","RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
Study of an auxiliary trimming device for cracked carrots
Cracked carrots account for a large proportion of defective carrots, which are usually discarded or used as feed, resulting in resource waste and economic benefit loss. Cracked carrots can be used as raw materials for further processed carrot products after being trimmed. So, an auxiliary device was developed combining PLC (Programmable Logic Controller) and machine vision to achieve clamping and crack defect localization for intelligent trimming of crack defect. The carrot was orientated based on the area method, rotated by flexible jaws and a rotating cylinder to make the carrot head and tail aligned. The clamping device could non-destructively clamp carrot in axial and radial direction with a force threshold of 10 and 22 N respectively, and rotate carrot to make the crack defect upwards. The results showed that the recognition accuracy of carrot head and tail orientation was 98%, the average deviation of carrot centroid clamping position was less than 9 mm at a speed of 300 mm/s, the rotational positioning time was less than 3 s and the number of adjustments were no more than 2 at a motor speed of 180 rpm, which could meet the subsequent trimming requirements.
Practical applications
Trimming the cracked area of carrots can reduce bacterial growth and decay, which is beneficial for subsequent processing and reduces resource waste. This article designs a carrot auxiliary trimming device, which uses image processing technology to recognize the orientation of the head and tail of carrots and the cracked area, and uses automated equipment to achieve stable clamping of carrots and make the cracked area face the trimming tool. This study is beneficial for the refined management of agricultural products.
期刊介绍:
This international research journal focuses on the engineering aspects of post-production handling, storage, processing, packaging, and distribution of food. Read by researchers, food and chemical engineers, and industry experts, this is the only international journal specifically devoted to the engineering aspects of food processing. Co-Editors M. Elena Castell-Perez and Rosana Moreira, both of Texas A&M University, welcome papers covering the best original research on applications of engineering principles and concepts to food and food processes.