Numerical and Experimental Investigation of Heat Transfer in the Porous Media of an Additively Manufactured Evaporator of a Two-Phase Mechanically Pumped Loop for Space Applications

Two-phase pumped cooling systems are applied when it is required to maintain a very stable temperature for heat dissipation in a system. A novel additively manufactured evaporator for two-phase thermal control was developed at NASA Jet Propulsion Laboratory (JPL). The Two-Phase Mechanically Pumped Loop (2PMPL) allows to manage the heat transfer with much wider breadth of control authority compared to capillary-based systems, while alleviating the system's sensitivity to pressure drops. The focus of this work is the understanding and capturing the micro-scale evaporation occurring in the porous structure of the evaporator. The Boiling and Phase Change Heat Transfer Laboratory at the University of California, Los Angeles (UCLA) developed an all-encompassing numerical simulation tool to predict the operational thermal behavior of the evaporator considering the effect of the liquid-vapor interface at the wick-to-vapor boundary. The numerical model incorporated the behaviour of the liquid-vapor meniscus at particle level located along the evaporative boundary between the wick structure and the vapor chamber. The numerical model allowed to study the effect of different parameters, such as boundary conditions, geometry, wick and fluid properties. An experimental setup was built at UCLA in order to characterize the heat transfer within an additively manufactured porous sample fabricated at JPL and in particular its evaporative heat load under certain heat inputs. The experimental efforts served as validation for the numerical results and aided in the characterization of the transient phenomena, such as dry-out.