Assessing the mechanical performance of natural fiber thermoplastic composite sandwiches for advanced applications

Green composites, renowned for their biodegradable and recyclable attributes, have recently gained substantial prominence. Their sustainability, eco-friendliness, and lightweight characteristics position them as a compelling alternative to conventional plastic-based materials. This study delves into the mechanical performance, encompassing tensile, flexural, and Charpy impact test properties, of jute and flax thermoplastic composite laminates. Additionally, it explores the flexural behavior of sandwich composites reinforced with jute and flax fabrics individually. To accomplish this, we manufactured various composite laminates, including jute/PP, flax/PP (64.2 % fiber mass fraction), flax/PP (45.0 % fiber mass fraction), and plasma-treated flax/PP (PTF/PP) composite laminates using compression molding techniques. We also crafted sandwich composites by integrating flax and jute natural fabrics as reinforcements into a polypropylene (PP) matrix for the sandwich surface layer, along with recycled polyethylene terephthalate (PET) foam as the core material. This allowed for a comprehensive comparative analysis of their functional properties. In addition to mechanical testing, the differential scanning calorimetry (DSC) analysis was conducted on various composite laminates to evaluate the crystallinity levels and melting behavior of PP within these diverse formulations. Further characterizations included Fourier transform infrared (FTIR) spectroscopy and digital imaging analysis. Our experimental results unequivocally demonstrated the superior performance of Flax/PP composite laminates over Jute/PP composite laminates in terms of flexural, tensile, and impact properties. In the context of sandwich composites, Flax/PP/PET foam exhibited the highest force resistance, along with superior bending strength and modulus when compared to Jute/PP/PET foam. Notably, Jute/PP/PET foam displayed a higher incidence of delamination and breakage. Interestingly, both sandwich composites demonstrated nearly identical properties in the impact test. Furthermore, plasma treatment of flax composite laminates had a beneficial effect on specific mechanical properties, leading to an 8.6 % enhancement in flexural strength (54.09 MPa) compared to the performance of flax/PP (45.0 % fiber mass fraction) laminate.