Multiobjective Optimization of Diesel Particulate Filter Regeneration Conditions Based on Machine Learning Combined with Intelligent Algorithms

To reduce diesel emissions and fuel consumption and improve DPF regeneration performance, a multiobjective optimization method for DPF regeneration conditions, combined with nondominated sorting genetic algorithms (NSGA-III) and a back propagation neural network (BPNN) prediction model, is proposed. In NSGA-III, DPF regeneration temperature (T4 and T5), O₂, NO_x, smoke, and brake-specific fuel consumption (BSFC) are optimized by adjusting the engine injection control parameters. An improved seagull optimization algorithm (ISOA) is proposed to enhance the accuracy of BPNN predictions. The ISOA-BP diesel engine regeneration condition prediction model is established to evaluate fitness. The optimized fuel injection parameters are programmed into the engine’s electronic control unit (ECU) for experimental validation through steady-state testing, DPF active regeneration testing, and WHTC transient cycle testing. The results demonstrate that the introduced ISOA algorithm exhibits faster convergence and improved search abilities, effectively addressing calculation accuracy challenges. A comparison between the SOA-BPNN and ISOA-BPNN models shows the superior accuracy of the latter, with reduced errors and improved R² values. The optimization method, integrating NSGA-III and ISOA-BPNN, achieves multiobjective calibration for T4 and T5 temperatures. Steady-state testing reveals average increases of 3.14%, 2.07%, and 10.79% in T4, T5, and exhaust oxygen concentrations, while NO_x, smoke, and BSFC exhibit average decreases of 8.68%, 12.07%, and 1.03%. Regeneration experiments affirm the efficiency of the proposed method, with DPF regeneration reaching 88.2% and notable improvements in T4, T5, and oxygen concentrations during WHTC transient testing. This research provides a promising and effective solution for calibrating the regeneration temperature of DPF, thus reducing emissions and fuel consumption of diesel engines while ensuring safe and efficient DPF regeneration.