Synthesis of biofuel from Luffas cylindrical-Dennettia tripetala oil blend (BT40) using catalytic sweet corn stock acidified with iron (III) sulfate (Fe2(SO4)3)

In an attempt to model and optimize the biodiesel production from the binary oil blends, a BTO₄₀ obtained from the mixture of Dennettia tripetala (DTO) and Luffas cylindrical (LCO) oilseeds was employed in a double-stage microwave-assisted batch process (DSMABP). The DTO₄₀ was esterified with iron (III) sulfate (Fe₂(SO4)₃) and then transesterified with catalyst selectivity between calcined fermented sweet corn stock (CFCS) and calcined non-fermented sweet corn stock (CNFCS). Catalyst characterization was carried out using analyzers, while process modeling and optimization were carried out using statistical tools. The produced biodiesel qualities were evaluated, and the catalyst potential was tested by a catalyst reusability test. Results show that a BTO₄₀ was suitable for maximum biodiesel yield of 98.92% (wt./wt.) with HHV of 43.84 MJ/kg, CN of 79.73, flash point of 120 °C, cloud point of -3 °C, pour point of -6 °C, cold filter plugging point of +2 °C, oxidative stability of 4.6 h, and carbon residue of 0.02% nm. The statistical modeling and optimization by RSM_I-Optimal predicted a mean value of biodiesel to be 99.28% (wt./wt.), the ANN_GA predicted a mean biodiesel yield of 99.78% (wt./wt.), and γ_GCFW predicted 99.82% (wt./wt.), respectively, at different variable conditions. These values were validated in triplicate, and the average means were obtained as 98.57% (wt./wt.), 99.69% (wt./wt.), and 99.71% (wt./wt.), respectively. Catalyst usability tests show DFSCS has high alkali potential as a base catalyst. The produced biodiesel properties are in total agreement with the recommended biodiesel standard. The study concluded that BTO₄₀ treated with a 0.1 M Fe₂(SO4)₃ solution in a base-catalyzed calcined fermented sweet corn stock for biodiesel synthesis can be used as an alternative fuel.