High-Performance and High Bandwidth Electroadhesive Clutch Enabled by Fracture Mechanics and a Dielectric Nanoparticle-Based High-k Composite

Clutches are integral components in robotic systems, enabling programming of system stiffness and precise control over a wide range of motion types. While different types of clutches exist, electroadhesive (EA) clutches present several key advantages, such as flexibility, low mass, low power consumption, simplicity, and fast response. Achieving high EA stress in EA clutches has remained a challenge, however, necessitating high voltage input or a large contact area to achieve the desired force. In this work, an EA clutch is proposed with a high EA stress achieved by taking fracture mechanics into account and using a high dielectric composite layer while still maintaining a comparable high switching speed to other dielectric-based EA clutches. The maximum EA stress is observed to be 108.8 N cm⁻², which is four times larger than what has been reported previously among dielectric-based EA clutches at room temperature. This high EA stress clutch can facilitate miniaturization and lower the operating voltage as well as extend to high load capacity applications. The proposed approach holds promise for advancements in various domains, including haptics (both kinesthetic and cutaneous), exoskeletons, walking robots, and other systems that require compliance, low mass, and precise force control.