PI Current Controller Design for DC Drive System using 4- Quadrant DC-DC Converter and 3- Phase Rectifier

DC Motors is considered one of the important machines in control systems such as industrial robots, vehicles, and process control. Current control of a DC drive is very desirable because by controlling the current, the torque is controlled. Moreover, current control can be used to prevent large damaging armature currents during start-up. A good current loop is very important when setting up a DC drive. When the control of the current loop is good, the steady state motor current should respond exactly with the reference current, and the transient response to the step change in the reference current should be fast and well-damped. This paper presents two different types of current controller converters that are commonly used in DC motor drives. The first converter is a 4-quadratic switch-mode DC-DC converter, while the second controller is a 3-phase controller rectifier. Both current converters were simulated using Matlab Simulink, where a PI current controller for the inner loop current control DC motor controls these converters. The PI controller was designed based on the Bode plot frequency response method. In this research, the design procedure was based on the small signal model and then, verified using a large signal model. The simulation result showed that the performance using a 4-quadrant DC-DC converter gave better performance than a 3-phase rectifier.