Adrian Mularczyk, Daniel Niblett, Adam Wijpkema, Marc P. F. H. L. van Maris, Antoni Forner-Cuenca
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Manufacturing Free-Standing, Porous Metallic Layers with Dynamic Hydrogen Bubble Templating
The 3D structure (i.e., microstructure) of porous electrodes governs the performance of emerging electrochemical technologies such as fuel cells, electrolysis, and batteries. Sustaining electrochemical reactions and convective-diffusive mass transport at high efficiency is complex and motivates the search for sophisticated microstructures with multimodal pore size distributions and pore size gradients. Here a new synthesis route for porous, metallic layers is presented that combines the characteristics of carbon structures (i.e., pore size, porosity) with the properties of metals (i.e., recyclability, conductivity). Building on the method of dynamic hydrogen bubble templating, a novel approach is engineered to manufacture thin, free-standing layers using an electrochemical flow cell through the introduction of an intermediate layer and optimization of the synthesis parameters. Mechanically stable layers are created with thicknesses ranging from ≈50 to ≈200 µm comprising porous, dendritic structures, arranged to form a vascular network of larger pores with a gradient in radii from ≈5 µm at the bottom and up to ≈36 µm at the top of the material. Using X-ray tomographic data, the morphology is analyzed, and the diffusive transport through the material as a function of liquid filling is simulated and compared to state-of-the-art carbon fiber-based electrodes, showing significantly higher mass transfer properties.
期刊介绍:
Advanced Materials Interfaces publishes top-level research on interface technologies and effects. Considering any interface formed between solids, liquids, and gases, the journal ensures an interdisciplinary blend of physics, chemistry, materials science, and life sciences. Advanced Materials Interfaces was launched in 2014 and received an Impact Factor of 4.834 in 2018.
The scope of Advanced Materials Interfaces is dedicated to interfaces and surfaces that play an essential role in virtually all materials and devices. Physics, chemistry, materials science and life sciences blend to encourage new, cross-pollinating ideas, which will drive forward our understanding of the processes at the interface.
Advanced Materials Interfaces covers all topics in interface-related research:
Oil / water separation,
Applications of nanostructured materials,
2D materials and heterostructures,
Surfaces and interfaces in organic electronic devices,
Catalysis and membranes,
Self-assembly and nanopatterned surfaces,
Composite and coating materials,
Biointerfaces for technical and medical applications.
Advanced Materials Interfaces provides a forum for topics on surface and interface science with a wide choice of formats: Reviews, Full Papers, and Communications, as well as Progress Reports and Research News.