Mechano-Synthesis, Structure, and Thermal and Magnetic Behaviors of the New Compound Mn1.2Co0.05Fe0.7P0.45Si0.5B0.05

The Mn1.2Co0.05Fe0.7P0.45Si0.5B0.05 compound has been systematically synthesized by mechanical alloying for 15 h, followed by annealing with two heating cycles at 1373 K for 2 h and 1073 K for 24 h. The powder that was milled for 15 h revealed the main hexagonal-Mn2P-type phase and the minor cubic-Mn3Fe2Si phase through X-ray diffraction examination. After annealing the same powder at 1373 K for 2 h and again at 1073 K for 24 h, the refined phase was the unique (Mn, Fe)2(P, Si) type with a hexagonal structure. For the mechanically alloyed powder, the final crystallite size was approximately 20 nm, and it rose to 95 nm during the annealing process. Further, a large amount of lattice microstrain was achieved as a result of high-energy milling (about 0.75%). Over the whole temperature range of 373 to 923 K, the thermal analysis showed several overlapping exothermic peaks, which indicated the improvement of the microstructure after the structural relaxation and reordering process. Moreover, the Curie temperature of the alloy was retrieved at approximately 675 K. According to an analysis of the magnetic properties, the mechanically alloyed powder exhibited an exceptional soft ferromagnetic state after 15 h of milling, and the annealed alloy showed superparamagnetic characteristics.