Fengwei Jing, Fenghe Li, Yong Song, Jie Li, Zhanbiao Feng, Jin Guo
{"title":"利用设备工艺精度评估对热轧中的 Looper 进行根本原因追踪","authors":"Fengwei Jing, Fenghe Li, Yong Song, Jie Li, Zhanbiao Feng, Jin Guo ","doi":"10.3390/a17030102","DOIUrl":null,"url":null,"abstract":"The concept of production stability in hot strip rolling encapsulates the ability of a production line to consistently maintain its output levels and uphold the quality of its products, thus embodying the steady and uninterrupted nature of the production yield. This scholarly paper focuses on the paramount looper equipment in the finishing rolling area, utilizing it as a case study to investigate approaches for identifying the origins of instabilities, specifically when faced with inadequate looper performance. Initially, the paper establishes the equipment process accuracy evaluation (EPAE) model for the looper, grounded in the precision of the looper’s operational process, to accurately depict the looper’s functioning state. Subsequently, it delves into the interplay between the EPAE metrics and overall production stability, advocating for the use of EPAE scores as direct indicators of production stability. The study further introduces a novel algorithm designed to trace the root causes of issues, categorizing them into material, equipment, and control factors, thereby facilitating on-site fault rectification. Finally, the practicality and effectiveness of this methodology are substantiated through its application on the 2250 hot rolling equipment production line. This paper provides a new approach for fault tracing in the hot rolling process.","PeriodicalId":7636,"journal":{"name":"Algorithms","volume":null,"pages":null},"PeriodicalIF":1.8000,"publicationDate":"2024-02-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Root Cause Tracing Using Equipment Process Accuracy Evaluation for Looper in Hot Rolling\",\"authors\":\"Fengwei Jing, Fenghe Li, Yong Song, Jie Li, Zhanbiao Feng, Jin Guo \",\"doi\":\"10.3390/a17030102\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"The concept of production stability in hot strip rolling encapsulates the ability of a production line to consistently maintain its output levels and uphold the quality of its products, thus embodying the steady and uninterrupted nature of the production yield. This scholarly paper focuses on the paramount looper equipment in the finishing rolling area, utilizing it as a case study to investigate approaches for identifying the origins of instabilities, specifically when faced with inadequate looper performance. Initially, the paper establishes the equipment process accuracy evaluation (EPAE) model for the looper, grounded in the precision of the looper’s operational process, to accurately depict the looper’s functioning state. Subsequently, it delves into the interplay between the EPAE metrics and overall production stability, advocating for the use of EPAE scores as direct indicators of production stability. The study further introduces a novel algorithm designed to trace the root causes of issues, categorizing them into material, equipment, and control factors, thereby facilitating on-site fault rectification. Finally, the practicality and effectiveness of this methodology are substantiated through its application on the 2250 hot rolling equipment production line. This paper provides a new approach for fault tracing in the hot rolling process.\",\"PeriodicalId\":7636,\"journal\":{\"name\":\"Algorithms\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":1.8000,\"publicationDate\":\"2024-02-26\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Algorithms\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.3390/a17030102\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"COMPUTER SCIENCE, ARTIFICIAL INTELLIGENCE\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Algorithms","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.3390/a17030102","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"COMPUTER SCIENCE, ARTIFICIAL INTELLIGENCE","Score":null,"Total":0}
Root Cause Tracing Using Equipment Process Accuracy Evaluation for Looper in Hot Rolling
The concept of production stability in hot strip rolling encapsulates the ability of a production line to consistently maintain its output levels and uphold the quality of its products, thus embodying the steady and uninterrupted nature of the production yield. This scholarly paper focuses on the paramount looper equipment in the finishing rolling area, utilizing it as a case study to investigate approaches for identifying the origins of instabilities, specifically when faced with inadequate looper performance. Initially, the paper establishes the equipment process accuracy evaluation (EPAE) model for the looper, grounded in the precision of the looper’s operational process, to accurately depict the looper’s functioning state. Subsequently, it delves into the interplay between the EPAE metrics and overall production stability, advocating for the use of EPAE scores as direct indicators of production stability. The study further introduces a novel algorithm designed to trace the root causes of issues, categorizing them into material, equipment, and control factors, thereby facilitating on-site fault rectification. Finally, the practicality and effectiveness of this methodology are substantiated through its application on the 2250 hot rolling equipment production line. This paper provides a new approach for fault tracing in the hot rolling process.