High-nitrogen azotetrazole based pyrogen gas generating propellants: Aspects on synthesis, characterization, combustion characteristics and kinetics

Propellant formulations containing a novel high nitrogen azotetrazole salt viz., diammonium 5,5′-azotetrazolate (DAAzT) along with two different binders viz., hydroxyl terminated polybutadiene (HTPB) and glycidyl azide polymer (GAP) were realized as potential pyrogen-based gas generators for use in inflatable structures. The DAAzT-GAP and DAAzT-HTPB propellant systems were investigated for their gas generating capabilities and it was found that the GAP based system offers enhanced gas yield of ∼430 mL/g against ∼320 mL/g for the HTPB based propellant at standard operating pressure of 1 bar and temperature of 298 K. Combustion product analyses of the propellant were undertaken by pyro GC–MS and it was found that the combustion products are benign and constitutes 62% and 53% N₂ (mass fraction) as major combustion products from GAP and HTPB propellant respectively. A detailed thermal analysis of DAAzT by isoconversional method of Vzayovkin was undertaken and the dependence of activation energy with conversion was evaluated. The activation energy was also determined using a classical Kissinger method. The impact and friction sensitivity of the promising GAP-DAAzT propellant was found to be 3 Nm and 360 N respectively and the auto ignition temperature is 177.0 °C. Functional evaluation and gas generating capability of DAAzT-GAP propellant were successfully demonstrated in a sub-scale inflation test in a stand-alone configuration.