利用灰色关系分析法评估和改进在干燥条件下对 6063 铝合金进行环保型可持续车削的性能

IF 16.4 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY
A. Kannan, N.M.Sivaram
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引用次数: 0

摘要

近年来,可持续加工因其对环境、经济和社会的影响而变得越来越重要。铝 (Al) 6063 合金涉及车削操作,使其适用于各种应用。这项工作的新颖之处在于在评估加工特性的同时评估可持续发展指标。本研究旨在找到加工铝 6063 合金的最佳车削参数。考虑的车削参数包括切削速度、进给量和切削深度。切削速度为 200 m/min、进给量为 0.05 mm/rev、切削深度为 0.25 mm 是实现良好加工响应的最佳参数组合。从平均灰色关系等级(GRG)和方差分析(ANOVA)的响应值来看,切削深度以 34.38% 的比例位居第一,是实现 Al 6063 合金可持续加工的最主要参数。通过灰色关系分析,考虑到初始参数设置和最佳加工参数,优化后的加工参数使碳排放量减少了 72.84%,能耗减少了 72.82%,切削功率减少了 18.58%,表面粗糙度减少了 6.83%。总 GRG 增强值为 0.1702,表明预期响应有所改善。研究结果表明,选择适当的加工参数有助于铝 6063 合金的可持续加工。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Evaluation and Performance Improvement of Environmentally Friendly Sustainable Turning of 6063 Aluminum Alloy in Dry Conditions Using Grey Relational Analysis
Sustainable machining has gained importance in recent years due to its environmental, economic, and societal implications. Aluminium (Al) 6063 alloy involves turning operation to make it suitable for various applications. The work's novelty is assessing the machining characteristics along with sustainability indicators. This study aims to find the best-turning parameters for machining Al 6063 alloy. The turning parameters considered were cutting speed, feed rate, and depth of cut. A cutting speed of 200 m/min, feed rate of 0.05 mm/rev, and depth of cut of 0.25 mm were the best parameter combinations for achieving a good machining response. From the response value of mean grey relational grade (GRG) and analysis of variance (ANOVA), the depth of cut ranks one with 34.38%, which is the most dominating parameter in achieving the sustainable machining of Al 6063 alloy. Through grey relational analysis, optimized machining parameters resulted in a 72.84 percent reduction in carbon emissions, 72.82 percent reduction in energy consumption, 18.58 percent reduction in cutting power, and 6.83 percent reduction in surface roughness considering the initial parameter settings and best machining parameters. The enhancement in total GRG was 0.1702, indicating improvement in the desired responses. As a result of this study, it is clear that appropriate machining parameter selection aids sustainable machining of Al 6063 alloy.
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来源期刊
Accounts of Chemical Research
Accounts of Chemical Research 化学-化学综合
CiteScore
31.40
自引率
1.10%
发文量
312
审稿时长
2 months
期刊介绍: Accounts of Chemical Research presents short, concise and critical articles offering easy-to-read overviews of basic research and applications in all areas of chemistry and biochemistry. These short reviews focus on research from the author’s own laboratory and are designed to teach the reader about a research project. In addition, Accounts of Chemical Research publishes commentaries that give an informed opinion on a current research problem. Special Issues online are devoted to a single topic of unusual activity and significance. Accounts of Chemical Research replaces the traditional article abstract with an article "Conspectus." These entries synopsize the research affording the reader a closer look at the content and significance of an article. Through this provision of a more detailed description of the article contents, the Conspectus enhances the article's discoverability by search engines and the exposure for the research.
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